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IAC Assessment: WV0318
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IAC Assessment: WV0318
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Aluminum Extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 250,000
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,864
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $862,751 10,810,288 kWh $0.08
Electricity Demand $478,777 28,719 kW-months/year $16.67
Electricity Fees $16,083 - $ -
Natural Gas $558,049 73,019 MMBtu $7.64
TOTAL ENERGY COSTS $1,915,660
RECOMMENDED SAVINGS* $114,160 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,604
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$39,332
Cost:
$8,388
$(-695) (-19,551) $(-895) (-54) $40,922 5,356 - - - - $(-695)
(-19,551)
kWh
$(-895)
(-54)
kW-months/year
$40,922
5,356
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,012
Cost:
$3,064
$541 15,134 $217 13 $20,254 2,651 - - - - $541
15,134
kWh
$217
13
kW-months/year
$20,254
2,651
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,845
Cost:
$6,470
$7,770 218,695 $6,075 364 - - - - - - $7,770
218,695
kWh
$6,075
364
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,757
Cost:
$620
$7,006 197,180 $5,751 345 - - - - - - $7,006
197,180
kWh
$5,751
345
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,670
Cost:
$587
$5,361 150,749 $4,401 264 - - $(-572) - $(-520) - $5,361
150,749
kWh
$4,401
264
kW-months/year
-
-
MMBtu
$(-572)
-
$
$(-520)
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$5,974
Cost:
$12,120
- - - - $5,974 782 - - - - -
-
kWh
-
-
kW-months/year
$5,974
782
MMBtu
-
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,198
Cost:
$330
$2,592 72,957 $2,134 128 - - $(-528) - - - $2,592
72,957
kWh
$2,134
128
kW-months/year
-
-
MMBtu
$(-528)
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,582
Cost:
$11,537
$1,724 48,526 $1,858 111 - - - - - - $1,724
48,526
kWh
$1,858
111
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,258
Cost:
$360
$1,791 50,170 $1,467 88 - - - - - - $1,791
50,170
kWh
$1,467
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,532
Cost:
$5,220
$665 12,306 $867 52 - - - - - - $665
12,306
kWh
$867
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$114,160
Cost:
$48,696
$26,755 746,166 $21,875 1,311 $67,150 8,789 $(-1,100) - $(-520) - $26,755
746,166
kWh
$21,875
1,311
kW-months/year
$67,150
8,789
MMBtu
$(-1,100)
-
$
$(-520)
-
$
TOTAL IMPLEMENTED Savings:
$104,604
Cost:
$25,039
$25,031 697,640 $20,017 1,200 $61,176 8,007 $(-1,100) - $(-520) - $25,031
697,640
kWh
$20,017
1,200
kW-months/year
$61,176
8,007
MMBtu
$(-1,100)
-
$
$(-520)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost