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IAC Assessment: WV0320
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IAC Assessment: WV0320
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Machine Tool Products
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366 - Copper Foundries
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 104,000
Annual Production 10,400,000 Pieces
Production Hrs. Annual 6,656
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $144,112 1,807,200 kWh $0.08
Electricity Demand $33,233 4,966 kW-months/year $6.69
Electricity Fees $593 - $ -
Natural Gas $19,012 1,735 MMBtu $10.96
TOTAL ENERGY COSTS $196,950
RECOMMENDED SAVINGS* $46,505 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,626
Cost:
$30,000
$13,572 170,287 $2,054 307 - - - - - - - - $13,572
170,287
kWh
$2,054
307
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,978
Cost:
$5,805
$4,322 54,151 $656 98 - - - - - - - - $4,322
54,151
kWh
$656
98
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$4,770
Cost:
$4,000
- - - - $3,650 333 $1,120 2,000 - - - - -
-
kWh
-
-
kW-months/year
$3,650
333
MMBtu
$1,120
2,000
gal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,359
Cost:
$4,750
$3,784 47,517 $575 86 - - - - - - - - $3,784
47,517
kWh
$575
86
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$4,094
Cost:
$2,700
$3,177 39,848 $917 137 - - - - - - - - $3,177
39,848
kWh
$917
137
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,232
Cost:
-
$2,804 35,144 $428 64 - - - - - - - - $2,804
35,144
kWh
$428
64
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$2,183
Cost:
$800
$1,896 23,780 $287 43 - - - - - - - - $1,896
23,780
kWh
$287
43
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,732
Cost:
$1,645
- - - - $1,732 158 - - - - - - -
-
kWh
-
-
kW-months/year
$1,732
158
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,621
Cost:
$213
$1,929 24,026 $292 44 - - - - $(-600) - - - $1,929
24,026
kWh
$292
44
kW-months/year
-
-
MMBtu
-
-
gal
$(-600)
-
$
-
-
$
10: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$975
Cost:
$955
- - - - $975 89 - - - - - - -
-
kWh
-
-
kW-months/year
$975
89
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$728
Cost:
$667
$654 8,322 $74 11 - - - - - - - - $654
8,322
kWh
$74
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$487
Cost:
$400
$420 5,290 $67 10 - - - - - - - - $420
5,290
kWh
$67
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
13: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$474
Cost:
$488
$327 4,242 $147 22 - - - - - - - - $327
4,242
kWh
$147
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
14: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$457
Cost:
$430
$397 4,982 $60 9 - - - - - - - - $397
4,982
kWh
$60
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
15: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$438
Cost:
$80
$1,004 12,562 $154 23 - - - - $(-600) - $(-120) - $1,004
12,562
kWh
$154
23
kW-months/year
-
-
MMBtu
-
-
gal
$(-600)
-
$
$(-120)
-
$
16: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$351
Cost:
$26
$304 3,809 $47 7 - - - - - - - - $304
3,809
kWh
$47
7
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,505
Cost:
$52,959
$34,590 433,960 $5,758 861 $6,357 580 $1,120 2,000 $(-1,200) - $(-120) - $34,590
433,960
kWh
$5,758
861
kW-months/year
$6,357
580
MMBtu
$1,120
2,000
gal
$(-1,200)
-
$
$(-120)
-
$
TOTAL IMPLEMENTED Savings:
$34,033
Cost:
$46,290
$28,839 361,695 $4,782 715 $1,732 158 - - $(-1,200) - $(-120) - $28,839
361,695
kWh
$4,782
715
kW-months/year
$1,732
158
MMBtu
-
-
gal
$(-1,200)
-
$
$(-120)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material