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IAC Assessment: WV0321
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IAC Assessment: WV0321
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Ground and Machined Parts
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $1,000,000-$5,000,000
# of Employees 75
Plant Area (Sq.Ft.) 55,000
Annual Production 4,800,000 Pieces
Production Hrs. Annual 4,862
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,855 1,944,000 kWh $0.08
Electricity Demand $39,589 5,923 kW-months/year $6.68
Electricity Fees $1,593 - $ -
Natural Gas $53,550 5,381 MMBtu $9.95
TOTAL ENERGY COSTS $247,587
RECOMMENDED SAVINGS* $18,688 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,649
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,415
Cost:
$1,613
$3,650 46,294 $765 115 - - - - $3,650
46,294
kWh
$765
115
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4325 UPGRADE CONVEYORS Savings:
$2,844
Cost:
$4,000
$2,350 29,959 $494 74 - - - - $2,350
29,959
kWh
$494
74
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,508
Cost:
$9,090
$2,074 26,313 $434 65 - - - - $2,074
26,313
kWh
$434
65
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,125
Cost:
$454
$2,004 25,389 $421 63 - - $(-300) - $2,004
25,389
kWh
$421
63
kW-months/year
-
-
MMBtu
$(-300)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,363
Cost:
$25
$1,129 14,258 $234 35 - - - - $1,129
14,258
kWh
$234
35
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,363
Cost:
$2,650
$1,129 14,258 $234 35 - - - - $1,129
14,258
kWh
$234
35
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,340
Cost:
$210
$1,106 14,139 $234 35 - - - - $1,106
14,139
kWh
$234
35
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,323
Cost:
$1,782
- - - - $1,323 133 - - -
-
kWh
-
-
kW-months/year
$1,323
133
MMBtu
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$875
Cost:
$312
$1,221 15,529 $254 38 - - $(-600) - $1,221
15,529
kWh
$254
38
kW-months/year
-
-
MMBtu
$(-600)
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$532
Cost:
$140
$438 5,537 $94 14 - - - - $438
5,537
kWh
$94
14
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$18,688
Cost:
$20,276
$15,101 191,676 $3,164 474 $1,323 133 $(-900) - $15,101
191,676
kWh
$3,164
474
kW-months/year
$1,323
133
MMBtu
$(-900)
-
$
TOTAL IMPLEMENTED Savings:
$12,649
Cost:
$14,144
$11,207 142,041 $2,342 351 - - $(-900) - $11,207
142,041
kWh
$2,342
351
kW-months/year
-
-
MMBtu
$(-900)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes