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IAC Assessment: WV0323
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IAC Assessment: WV0323
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Lined-pipes and fittings
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 100,000
Annual Production 400,000 Pieces
Production Hrs. Annual 2,860
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,029 1,446,348 kWh $0.04
Electricity Demand $24,015 6,204 kW-months/year $3.87
Electricity Fees $905 - $ -
Natural Gas $53,204 6,609 MMBtu $8.05
TOTAL ENERGY COSTS $136,153
RECOMMENDED SAVINGS* $25,999 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,908
Cost:
$363
$9,086 222,973 $3,355 867 $467 58 - - $9,086
222,973
kWh
$3,355
867
kW-months/year
$467
58
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,842
Cost:
-
$2,913 71,500 $929 240 - - - - $2,913
71,500
kWh
$929
240
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,575
Cost:
$1,000
- - - - $1,695 211 $(-120) - -
-
kWh
-
-
kW-months/year
$1,695
211
MMBtu
$(-120)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,232
Cost:
-
$884 21,645 $348 90 - - - - $884
21,645
kWh
$348
90
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,033
Cost:
$1,200
$812 19,924 $221 57 - - - - $812
19,924
kWh
$221
57
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,015
Cost:
-
$1,015 24,827 - - - - - - $1,015
24,827
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$869
Cost:
$990
- - - - $869 108 - - -
-
kWh
-
-
kW-months/year
$869
108
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$698
Cost:
$260
$501 12,262 $197 51 - - - - $501
12,262
kWh
$197
51
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$613
Cost:
$250
$609 14,935 $244 63 - - $(-240) - $609
14,935
kWh
$244
63
kW-months/year
-
-
MMBtu
$(-240)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$600
Cost:
$40
$430 10,516 $170 44 - - - - $430
10,516
kWh
$170
44
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$553
Cost:
$1,108
$394 9,731 $159 41 - - - - $394
9,731
kWh
$159
41
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$436
Cost:
$715
$(-36) (-879) $(-35) (-9) $507 63 - - $(-36)
(-879)
kWh
$(-35)
(-9)
kW-months/year
$507
63
MMBtu
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$428
Cost:
$140
$478 11,720 $190 49 - - $(-240) - $478
11,720
kWh
$190
49
kW-months/year
-
-
MMBtu
$(-240)
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$197
Cost:
$138
$143 3,379 $54 14 - - - - $143
3,379
kWh
$54
14
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$25,999
Cost:
$6,204
$17,229 422,533 $5,832 1,507 $3,538 440 $(-600) - $17,229
422,533
kWh
$5,832
1,507
kW-months/year
$3,538
440
MMBtu
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes