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IAC Assessment: WV0325
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IAC Assessment: WV0325
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Rubber Seals for Automotive Vehicles
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 155,000
Annual Production 2,204,623 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,035 4,031,100 kWh $0.06
Electricity Fees $11,783 - $ -
Natural Gas $54,816 6,008 MMBtu $9.12
TOTAL ENERGY COSTS $326,634
RECOMMENDED SAVINGS* $58,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,269
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$16,088
Cost:
$12,504
- - - - $16,088 1,764 - - - - -
-
kWh
-
-
$
$16,088
1,764
MMBtu
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,956
Cost:
$11,550
- - $10,956 - - - - - - - -
-
kWh
$10,956
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,144
Cost:
$662
$7,144 110,880 - - - - - - - - $7,144
110,880
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,050
Cost:
$653
- - - - $7,050 773 - - - - -
-
kWh
-
-
$
$7,050
773
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,009
Cost:
-
$5,009 77,880 - - - - - - - - $5,009
77,880
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,529
Cost:
$408
- - - - $3,529 387 - - - - -
-
kWh
-
-
$
$3,529
387
MMBtu
-
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,990
Cost:
$257
$3,242 50,279 - - - - $(-252) - - - $3,242
50,279
kWh
-
-
$
-
-
MMBtu
$(-252)
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,637
Cost:
$420
$2,003 31,063 - - - - $(-126) - $(-240) - $2,003
31,063
kWh
-
-
$
-
-
MMBtu
$(-126)
-
$
$(-240)
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$851
Cost:
$426
$851 13,176 - - - - - - - - $851
13,176
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$832
Cost:
$2,612
$832 12,882 - - - - - - - - $832
12,882
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$775
Cost:
$521
$775 12,055 - - - - - - - - $775
12,055
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$756
Cost:
$260
$756 11,850 - - - - - - - - $756
11,850
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$416
Cost:
$276
$416 6,362 - - - - - - - - $416
6,362
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$58,033
Cost:
$30,549
$21,028 326,427 $10,956 - $26,667 2,924 $(-378) - $(-240) - $21,028
326,427
kWh
$10,956
-
$
$26,667
2,924
MMBtu
$(-378)
-
$
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$26,269
Cost:
$5,290
$19,837 308,010 - - $7,050 773 $(-378) - $(-240) - $19,837
308,010
kWh
-
-
$
$7,050
773
MMBtu
$(-378)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost