Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Metal Plated Products |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 52 |
| Plant Area (Sq.Ft.) | 69,500 |
| Annual Production | 18,000,000 Pieces |
| Production Hrs. Annual | 2,860 |
| Location (State) | OH |
| View Case Study | |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $54,721 | 1,550,797 | kWh | $0.04 |
| Electricity Demand | $69,284 | 6,315 | kW-months/year | $10.97 |
| Electricity Fees | $2,407 | - | $ | - |
| Natural Gas | $178,841 | 25,088 | MMBtu | $7.13 |
| TOTAL ENERGY COSTS | $305,253 | |||
| RECOMMENDED SAVINGS* | $28,931 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $22,875 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $6,011 Cost: $1,797 |
- | - | - | - | $6,011 | 843 | - | - | - | - |
- - kWh |
- - kW-months/year |
$6,011 843 MMBtu |
- - $ |
- - $ |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $5,897 Cost: $14,339 |
$2,533 | 71,818 | $3,364 | 307 | - | - | - | - | - | - |
$2,533 71,818 kWh |
$3,364 307 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $5,386 Cost: $1,840 |
$2,336 | 66,085 | $3,050 | 278 | - | - | - | - | - | - |
$2,336 66,085 kWh |
$3,050 278 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $4,621 Cost: $2,722 |
- | - | - | - | $4,621 | 648 | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,621 648 MMBtu |
- - $ |
- - $ |
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| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,818 Cost: $1,000 |
- | - | - | - | $2,852 | 400 | $(-34) | - | - | - |
- - kWh |
- - kW-months/year |
$2,852 400 MMBtu |
$(-34) - $ |
- - $ |
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| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,047 Cost: $3,517 |
$455 | 12,876 | $592 | 54 | - | - | - | - | - | - |
$455 12,876 kWh |
$592 54 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $780 Cost: $1,076 |
$(-73) | (-2,051) | $(-186) | (-17) | $1,039 | 146 | - | - | - | - |
$(-73) (-2,051) kWh |
$(-186) (-17) kW-months/year |
$1,039 146 MMBtu |
- - $ |
- - $ |
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| 08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $652 Cost: $367 |
$279 | 8,045 | $373 | 34 | - | - | - | - | - | - |
$279 8,045 kWh |
$373 34 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 09: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $577 Cost: $17 |
$248 | 7,032 | $329 | 30 | - | - | - | - | - | - |
$248 7,032 kWh |
$329 30 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $459 Cost: $54 |
$290 | 8,204 | $373 | 34 | - | - | $(-204) | - | - | - |
$290 8,204 kWh |
$373 34 kW-months/year |
- - MMBtu |
$(-204) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $388 Cost: $140 |
$300 | 8,572 | $88 | 8 | - | - | - | - | - | - |
$300 8,572 kWh |
$88 8 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $295 Cost: $180 |
$186 | 5,334 | $241 | 22 | - | - | $(-102) | - | $(-30) | - |
$186 5,334 kWh |
$241 22 kW-months/year |
- - MMBtu |
$(-102) - $ |
$(-30) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $28,931 Cost: $27,049 |
$6,554 | 185,915 | $8,224 | 750 | $14,523 | 2,037 | $(-340) | - | $(-30) | - | $6,554 185,915 kWh |
$8,224 750 kW-months/year |
$14,523 2,037 MMBtu |
$(-340) - $ |
$(-30) - $ |
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| TOTAL IMPLEMENTED |
Savings: $22,875 Cost: $20,670 |
$5,799 | 164,467 | $7,544 | 688 | $9,902 | 1,389 | $(-340) | - | $(-30) | - | $5,799 164,467 kWh |
$7,544 688 kW-months/year |
$9,902 1,389 MMBtu |
$(-340) - $ |
$(-30) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||