IAC logo
IAC Assessment: WV0327
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0327
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2005
Principal Product Water Based Adhesives
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 44,000
Annual Production 22,000,000 Tons
Production Hrs. Annual 4,160
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,718 1,310,808 kWh $0.05
Natural Gas $157,567 15,879 MMBtu $9.92
TOTAL ENERGY COSTS $231,895
RECOMMENDED SAVINGS* $41,085 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,805
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Personnel Changes Electricity Usage Natural Gas Water Disposal Personnel Changes
$ kWh $ MMBtu $ Tgal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,686
Cost:
$2,140
- - $11,686 1,178 - - - - -
-
kWh
$11,686
1,178
MMBtu
-
-
Tgal
-
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$9,890
Cost:
$3,960
- - $9,890 997 - - - - -
-
kWh
$9,890
997
MMBtu
-
-
Tgal
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,323
Cost:
$3,960
- - $8,323 839 - - - - -
-
kWh
$8,323
839
MMBtu
-
-
Tgal
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,759
Cost:
$1,000
- - $2,807 293 - - $(-48) - -
-
kWh
$2,807
293
MMBtu
-
-
Tgal
$(-48)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,613
Cost:
$2,644
$1,613 30,772 - - - - - - $1,613
30,772
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,057
Cost:
$696
$1,057 20,217 - - - - - - $1,057
20,217
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$476
Cost:
$632
- - $476 48 - - - - -
-
kWh
$476
48
MMBtu
-
-
Tgal
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$415
Cost:
$24
$415 8,030 - - - - - - $415
8,030
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$388
Cost:
$176
$476 9,093 - - - - $(-88) - $476
9,093
kWh
-
-
MMBtu
-
-
Tgal
$(-88)
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$342
Cost:
$60
$630 12,013 - - - - $(-288) - $630
12,013
kWh
-
-
MMBtu
-
-
Tgal
$(-288)
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$301
Cost:
$135
$301 5,749 - - - - - - $301
5,749
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$246
Cost:
-
$246 4,759 - - - - - - $246
4,759
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$224
Cost:
$120
$224 4,269 - - - - - - $224
4,269
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
14: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,365
Cost:
$96
- - - - $3,365 1,424,880 - - -
-
kWh
-
-
MMBtu
$3,365
1,424,880
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$41,085
Cost:
$15,643
$4,962 94,902 $33,182 3,355 $3,365 1,424,880 $(-424) - $4,962
94,902
kWh
$33,182
3,355
MMBtu
$3,365
1,424,880
Tgal
$(-424)
-
$
TOTAL IMPLEMENTED Savings:
$28,805
Cost:
$8,272
$3,048 58,381 $22,816 2,310 $3,365 1,424,880 $(-424) - $3,048
58,381
kWh
$22,816
2,310
MMBtu
$3,365
1,424,880
Tgal
$(-424)
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Personnel Changes Electricity Usage Natural Gas Water Disposal Personnel Changes