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IAC Assessment: WV0328
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IAC Assessment: WV0328
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Horse Radish Food Condiments
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035 - Pickles, Sauces, And Salad Dressings
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 51,498
Annual Production 32,500,000 Pounds
Production Hrs. Annual 3,120
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,801 2,587,200 kWh $0.07
Electricity Demand $26,955 5,588 kW-months/year $4.82
Electricity Fees $2,613 - $ -
Natural Gas $35,014 3,401 MMBtu $10.30
TOTAL ENERGY COSTS $255,383
RECOMMENDED SAVINGS* $102,904 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,255
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$89,602
Cost:
$72,720
$36,348 492,803 $3,254 675 - - - - $50,000 - - - $36,348
492,803
kWh
$3,254
675
kW-months/year
-
-
MMBtu
-
-
$
$50,000
-
$
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,992
Cost:
-
$6,137 83,212 $550 114 - - $(-75) - - - $(-1,620) - $6,137
83,212
kWh
$550
114
kW-months/year
-
-
MMBtu
$(-75)
-
$
-
-
$
$(-1,620)
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,942
Cost:
$18,000
$1,556 21,096 $781 162 $1,605 156 - - - - - - $1,556
21,096
kWh
$781
162
kW-months/year
$1,605
156
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,040
Cost:
$60
$831 11,263 $209 43 - - - - - - - - $831
11,263
kWh
$209
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$948
Cost:
-
$756 10,159 $192 40 - - - - - - - - $756
10,159
kWh
$192
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$649
Cost:
$30
$519 7,032 $130 27 - - - - - - - - $519
7,032
kWh
$130
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$646
Cost:
$278
$804 10,841 $202 42 - - $(-360) - - - - - $804
10,841
kWh
$202
42
kW-months/year
-
-
MMBtu
$(-360)
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$406
Cost:
$430
$324 4,424 $82 17 - - - - - - - - $324
4,424
kWh
$82
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$397
Cost:
$120
$413 5,586 $104 22 - - $(-90) - - - $(-30) - $413
5,586
kWh
$104
22
kW-months/year
-
-
MMBtu
$(-90)
-
$
-
-
$
$(-30)
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$282
Cost:
$1,530
$225 3,047 $57 12 - - - - - - - - $225
3,047
kWh
$57
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$102,904
Cost:
$93,168
$47,913 649,463 $5,561 1,154 $1,605 156 $(-525) - $50,000 - $(-1,650) - $47,913
649,463
kWh
$5,561
1,154
kW-months/year
$1,605
156
MMBtu
$(-525)
-
$
$50,000
-
$
$(-1,650)
-
$
TOTAL IMPLEMENTED Savings:
$7,255
Cost:
$19,988
$4,585 61,992 $1,545 321 $1,605 156 $(-450) - - - $(-30) - $4,585
61,992
kWh
$1,545
321
kW-months/year
$1,605
156
MMBtu
$(-450)
-
$
-
-
$
$(-30)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost