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IAC Assessment: WV0329
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IAC Assessment: WV0329
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Iron and Steel Castings
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 332
Plant Area (Sq.Ft.) 440,000
Annual Production 41,250,000 Pounds
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $542,669 13,369,600 kWh $0.04
Electricity Demand $170,952 32,255 kW-months/year $5.30
Electricity Fees $(-47,385) - $ -
Natural Gas $565,064 68,657 MMBtu $8.23
Fuel Oil #2 $17,820 1,512 MMBtu $11.79
TOTAL ENERGY COSTS $1,249,120
RECOMMENDED SAVINGS* $115,637 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $78,660
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$35,587
Cost:
$11,800
- - - - $35,587 4,324 - - - - - - -
-
kWh
-
-
kW-months/year
$35,587
4,324
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$19,992
Cost:
$60,000
- - - - $19,992 2,400 - - - - - - -
-
kWh
-
-
kW-months/year
$19,992
2,400
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,985
Cost:
$1,088
- - - - $16,985 2,039 - - - - - - -
-
kWh
-
-
kW-months/year
$16,985
2,039
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,841
Cost:
$10,360
$9,698 239,088 $3,143 593 - - - - - - - - $9,698
239,088
kWh
$3,143
593
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$9,423
Cost:
$8,360
- - - - $(-8,397) (-1,008) $17,820 1,512 - - - - -
-
kWh
-
-
kW-months/year
$(-8,397)
(-1,008)
MMBtu
$17,820
1,512
MMBtu
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,007
Cost:
$729
$5,119 126,283 $1,320 249 - - - - $(-432) - - - $5,119
126,283
kWh
$1,320
249
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-432)
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,535
Cost:
$8,398
$4,364 107,439 $1,171 221 - - - - - - - - $4,364
107,439
kWh
$1,171
221
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,468
Cost:
$11,504
$2,973 73,250 $1,495 282 - - - - - - - - $2,973
73,250
kWh
$1,495
282
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,268
Cost:
-
$2,702 66,554 $566 107 - - - - - - - - $2,702
66,554
kWh
$566
107
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$799
Cost:
$299
$773 18,993 $164 31 - - - - $(-108) - $(-30) - $773
18,993
kWh
$164
31
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-108)
-
$
$(-30)
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$732
Cost:
$294
$605 14,918 $127 24 - - - - - - - - $605
14,918
kWh
$127
24
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$115,637
Cost:
$112,832
$26,234 646,525 $7,986 1,507 $64,167 7,755 $17,820 1,512 $(-540) - $(-30) - $26,234
646,525
kWh
$7,986
1,507
kW-months/year
$64,167
7,755
MMBtu
$17,820
1,512
MMBtu
$(-540)
-
$
$(-30)
-
$
TOTAL IMPLEMENTED Savings:
$78,660
Cost:
$51,744
$26,234 646,525 $7,986 1,507 $27,190 3,316 $17,820 1,512 $(-540) - $(-30) - $26,234
646,525
kWh
$7,986
1,507
kW-months/year
$27,190
3,316
MMBtu
$17,820
1,512
MMBtu
$(-540)
-
$
$(-30)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Primary Raw Material