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IAC Assessment: WV0331
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IAC Assessment: WV0331
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Hose and Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 160,000
Annual Production 48,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,110 5,452,982 kWh $0.02
Electricity Demand $174,387 12,155 kW-months/year $14.35
Electricity Fees $47,664 - $ -
Natural Gas $120,571 15,614 MMBtu $7.72
TOTAL ENERGY COSTS $440,732
RECOMMENDED SAVINGS* $54,410 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,067
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$15,465
Cost:
$18,600
$7,493 280,401 $7,972 539 - - - - $7,493
280,401
kWh
$7,972
539
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,865
Cost:
$22,825
$7,204 269,577 $7,661 518 - - - - $7,204
269,577
kWh
$7,661
518
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$9,874
Cost:
$3,940
- - - - $9,874 1,279 - - -
-
kWh
-
-
kW-months/year
$9,874
1,279
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,957
Cost:
$2,264
$1,916 71,785 $2,041 138 - - - - $1,916
71,785
kWh
$2,041
138
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,906
Cost:
$1,560
$1,409 52,647 $1,497 101 - - - - $1,409
52,647
kWh
$1,497
101
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,523
Cost:
$320
$1,221 45,776 $1,302 88 - - - - $1,221
45,776
kWh
$1,302
88
kW-months/year
-
-
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,352
Cost:
$1,000
- - - - $2,532 328 $(-180) - -
-
kWh
-
-
kW-months/year
$2,532
328
MMBtu
$(-180)
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$778
Cost:
$1,460
$377 14,102 $401 27 - - - - $377
14,102
kWh
$401
27
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$686
Cost:
$440
$392 14,710 $414 28 - - $(-120) - $392
14,710
kWh
$414
28
kW-months/year
-
-
MMBtu
$(-120)
-
$
10: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$566
Cost:
$1,370
$274 10,255 $292 20 - - - - $274
10,255
kWh
$292
20
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$438
Cost:
$30
$212 7,957 $226 15 - - - - $212
7,957
kWh
$226
15
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$54,410
Cost:
$53,809
$20,498 767,210 $21,806 1,474 $12,406 1,607 $(-300) - $20,498
767,210
kWh
$21,806
1,474
kW-months/year
$12,406
1,607
MMBtu
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$28,067
Cost:
$29,869
$12,519 468,597 $13,316 900 $2,532 328 $(-300) - $12,519
468,597
kWh
$13,316
900
kW-months/year
$2,532
328
MMBtu
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes