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IAC Assessment: WV0332
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IAC Assessment: WV0332
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Custom Plastic Molds
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 175,000
Annual Production 19,300,000 Pounds
Production Hrs. Annual 8,400
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $918,686 22,128,315 kWh $0.04
Electricity Demand $144,427 38,644 kW-months/year $3.74
Electricity Fees $(-48,959) - $ -
Natural Gas $10,035 923 MMBtu $10.87
TOTAL ENERGY COSTS $1,024,189
RECOMMENDED SAVINGS* $69,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$26,457
Cost:
$2,863
$23,293 592,446 $3,164 846 - - - - $23,293
592,446
kWh
$3,164
846
kW-months/year
-
-
$
-
-
$
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$14,629
Cost:
$65,300
$12,879 327,574 $1,750 468 - - - - $12,879
327,574
kWh
$1,750
468
kW-months/year
-
-
$
-
-
$
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$10,110
Cost:
$17,100
$9,147 180,301 $963 258 - - - - $9,147
180,301
kWh
$963
258
kW-months/year
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,584
Cost:
$765
$4,669 118,665 $635 170 $(-720) - - - $4,669
118,665
kWh
$635
170
kW-months/year
$(-720)
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,028
Cost:
-
$3,548 90,182 $480 128 - - - - $3,548
90,182
kWh
$480
128
kW-months/year
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,921
Cost:
-
$3,452 87,900 $469 125 - - - - $3,452
87,900
kWh
$469
125
kW-months/year
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,100
Cost:
$8,245
$2,546 64,639 $554 148 - - - - $2,546
64,639
kWh
$554
148
kW-months/year
-
-
$
-
-
$
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,280
Cost:
-
$5,898 150,016 $800 214 $(-135) - $(-5,283) - $5,898
150,016
kWh
$800
214
kW-months/year
$(-135)
-
$
$(-5,283)
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$955
Cost:
$190
$841 21,379 $114 31 - - - - $841
21,379
kWh
$114
31
kW-months/year
-
-
$
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$411
Cost:
$150
$362 9,214 $49 13 - - - - $362
9,214
kWh
$49
13
kW-months/year
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$214
Cost:
$123
$241 6,141 $33 9 $(-60) - - - $241
6,141
kWh
$33
9
kW-months/year
$(-60)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$69,689
Cost:
$94,736
$66,876 1,648,457 $9,011 2,410 $(-915) - $(-5,283) - $66,876
1,648,457
kWh
$9,011
2,410
kW-months/year
$(-915)
-
$
$(-5,283)
-
$
TOTAL IMPLEMENTED Savings:
$42,090
Cost:
$11,873
$37,508 953,832 $5,302 1,417 $(-720) - - - $37,508
953,832
kWh
$5,302
1,417
kW-months/year
$(-720)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material