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IAC Assessment: WV0336
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IAC Assessment: WV0336
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Blow Molded Plastics
NAICS 337215 - Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 112,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 8,565
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $553,227 9,540,000 kWh $0.06
Electricity Demand $141,801 16,536 kW-months/year $8.58
Electricity Fees $880 - $ -
Natural Gas $2,510 207 MMBtu $12.13
TOTAL ENERGY COSTS $698,418
RECOMMENDED SAVINGS* $61,141 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,632
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,594
Cost:
$14,968
$13,745 237,040 $2,849 332 - - - - $13,745
237,040
kWh
$2,849
332
kW-months/year
-
-
$
-
-
$
02: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$14,092
Cost:
$25,000
$11,672 201,157 $2,420 282 - - - - $11,672
201,157
kWh
$2,420
282
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,454
Cost:
$1,333
$7,832 134,994 $1,622 189 - - - - $7,832
134,994
kWh
$1,622
189
kW-months/year
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,755
Cost:
-
$6,424 110,754 $1,331 155 - - - - $6,424
110,754
kWh
$1,331
155
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,345
Cost:
-
$5,256 90,649 $1,089 127 - - - - $5,256
90,649
kWh
$1,089
127
kW-months/year
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,097
Cost:
$510
$2,565 44,243 $532 62 - - - - $2,565
44,243
kWh
$532
62
kW-months/year
-
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,688
Cost:
$231
$2,579 44,536 $529 62 $(-420) - - - $2,579
44,536
kWh
$529
62
kW-months/year
$(-420)
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$796
Cost:
$189
$659 11,364 $137 15 - - - - $659
11,364
kWh
$137
15
kW-months/year
-
-
$
-
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$320
Cost:
-
$1,019 17,580 $211 25 $(-35) - $(-875) - $1,019
17,580
kWh
$211
25
kW-months/year
$(-35)
-
$
$(-875)
-
$
TOTAL RECOMMENDED Savings:
$61,141
Cost:
$42,231
$51,751 892,317 $10,720 1,249 $(-455) - $(-875) - $51,751
892,317
kWh
$10,720
1,249
kW-months/year
$(-455)
-
$
$(-875)
-
$
TOTAL IMPLEMENTED Savings:
$43,632
Cost:
$16,721
$36,495 629,337 $7,557 880 $(-420) - - - $36,495
629,337
kWh
$7,557
880
kW-months/year
$(-420)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material