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IAC Assessment: WV0337
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IAC Assessment: WV0337
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Customized Injection Molded Plastics
NAICS 333511 - Industrial Mold Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 7,600,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $471,424 8,873,100 kWh $0.05
Electricity Demand $111,945 17,322 kW-months/year $6.46
Electricity Fees $32,322 - $ -
Natural Gas $12,725 1,099 MMBtu $11.58
TOTAL ENERGY COSTS $628,416
RECOMMENDED SAVINGS* $96,481 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,616
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$64,554
Cost:
$123,600
$52,584 926,532 $11,970 1,853 - - - - $52,584
926,532
kWh
$11,970
1,853
kW-months/year
-
-
MMBtu
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,455
Cost:
$800
$5,455 96,000 - - - - - - $5,455
96,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,170
Cost:
$2,156
$3,975 70,027 $1,195 185 - - - - $3,975
70,027
kWh
$1,195
185
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,690
Cost:
-
$3,824 67,344 $866 134 - - - - $3,824
67,344
kWh
$866
134
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$3,170
Cost:
$2,350
- - - - $3,170 274 - - -
-
kWh
-
-
kW-months/year
$3,170
274
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,233
Cost:
$760
$2,601 45,708 $592 92 - - $(-960) - $2,601
45,708
kWh
$592
92
kW-months/year
-
-
MMBtu
$(-960)
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,082
Cost:
$590
$1,696 29,886 $386 60 - - - - $1,696
29,886
kWh
$386
60
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,981
Cost:
$80
$1,613 28,354 $368 57 - - - - $1,613
28,354
kWh
$368
57
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,846
Cost:
$2,185
$1,846 32,535 - - - - - - $1,846
32,535
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,777
Cost:
-
$1,480 26,077 $337 52 - - $(-40) - $1,480
26,077
kWh
$337
52
kW-months/year
-
-
MMBtu
$(-40)
-
$
11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,749
Cost:
$2,400
$1,264 22,268 $485 75 - - - - $1,264
22,268
kWh
$485
75
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,100
Cost:
$1,308
$896 15,784 $204 32 - - - - $896
15,784
kWh
$204
32
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$674
Cost:
$1,280
$615 10,787 $139 22 - - $(-80) - $615
10,787
kWh
$139
22
kW-months/year
-
-
MMBtu
$(-80)
-
$
TOTAL RECOMMENDED Savings:
$96,481
Cost:
$137,509
$77,849 1,371,302 $16,542 2,562 $3,170 274 $(-1,080) - $77,849
1,371,302
kWh
$16,542
2,562
kW-months/year
$3,170
274
MMBtu
$(-1,080)
-
$
TOTAL IMPLEMENTED Savings:
$88,616
Cost:
$129,266
$73,843 1,300,715 $15,853 2,455 - - $(-1,080) - $73,843
1,300,715
kWh
$15,853
2,455
kW-months/year
-
-
MMBtu
$(-1,080)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes