Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Thermoplastics Resins |
| NAICS | 325211 - Plastics Material and Resin Manufacturing |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 140 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 25,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $535,757 | 10,860,000 | kWh | $0.05 |
| Electricity Demand | $202,206 | 25,631 | kW-months/year | $7.89 |
| Electricity Fees | $1,024 | - | $ | - |
| Natural Gas | $14,714 | 1,178 | MMBtu | $12.49 |
| TOTAL ENERGY COSTS | $753,701 | |||
| RECOMMENDED SAVINGS* | $94,761 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $61,670 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE |
Savings: $30,361 Cost: $6,000 |
$5,361 | 108,703 | - | - | - | - | - | - | $25,000 | - |
$5,361 108,703 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$25,000 - $ |
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| 02: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $24,000 Cost: $10,954 |
$17,893 | 362,819 | $5,728 | 726 | $379 | 46 | - | - | - | - |
$17,893 362,819 kWh |
$5,728 726 kW-months/year |
$379 46 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $17,026 Cost: - |
$12,995 | 263,407 | $4,031 | 511 | - | - | - | - | - | - |
$12,995 263,407 kWh |
$4,031 511 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $5,133 Cost: $1,000 |
$4,640 | 94,053 | $1,438 | 182 | - | - | $(-945) | - | - | - |
$4,640 94,053 kWh |
$1,438 182 kW-months/year |
- - MMBtu |
$(-945) - $ |
- - $ |
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| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,593 Cost: - |
$2,722 | 55,200 | $871 | 110 | - | - | - | - | - | - |
$2,722 55,200 kWh |
$871 110 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE |
Savings: $2,611 Cost: $45 |
$1,980 | 39,955 | $631 | 80 | - | - | - | - | - | - |
$1,980 39,955 kWh |
$631 80 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,505 Cost: $709 |
$2,326 | 16,048 | $719 | 91 | - | - | $(-540) | - | - | - |
$2,326 16,048 kWh |
$719 91 kW-months/year |
- - MMBtu |
$(-540) - $ |
- - $ |
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| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,078 Cost: $8 |
$1,691 | 34,399 | $387 | 49 | - | - | - | - | - | - |
$1,691 34,399 kWh |
$387 49 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $1,916 Cost: $4,108 |
$2,095 | 42,485 | $679 | 86 | - | - | $(-45) | - | $(-813) | - |
$2,095 42,485 kWh |
$679 86 kW-months/year |
- - MMBtu |
$(-45) - $ |
$(-813) - $ |
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| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,289 Cost: $820 |
$1,127 | 22,747 | $252 | 32 | - | - | $(-90) | - | - | - |
$1,127 22,747 kWh |
$252 32 kW-months/year |
- - MMBtu |
$(-90) - $ |
- - $ |
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| 11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $1,129 Cost: $590 |
$853 | 17,366 | $276 | 35 | - | - | - | - | - | - |
$853 17,366 kWh |
$276 35 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,013 Cost: $210 |
$824 | 16,717 | $189 | 24 | - | - | - | - | - | - |
$824 16,717 kWh |
$189 24 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 13: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $983 Cost: $580 |
$983 | 19,880 | - | - | - | - | - | - | - | - |
$983 19,880 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 14: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $814 Cost: $1,740 |
- | - | - | - | $814 | 98 | - | - | - | - |
- - kWh |
- - kW-months/year |
$814 98 MMBtu |
- - $ |
- - $ |
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| 15: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES |
Savings: $310 Cost: - |
$310 | 6,287 | - | - | - | - | - | - | - | - |
$310 6,287 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $94,761 Cost: $26,764 |
$55,800 | 1,100,066 | $15,201 | 1,926 | $1,193 | 144 | $(-1,620) | - | $24,187 | - | $55,800 1,100,066 kWh |
$15,201 1,926 kW-months/year |
$1,193 144 MMBtu |
$(-1,620) - $ |
$24,187 - $ |
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| TOTAL IMPLEMENTED |
Savings: $61,670 Cost: $14,916 |
$48,344 | 948,878 | $14,522 | 1,840 | $379 | 46 | $(-1,575) | - | - | - | $48,344 948,878 kWh |
$14,522 1,840 kW-months/year |
$379 46 MMBtu |
$(-1,575) - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||