Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Automotive metal stamping and assemblies |
| NAICS | 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3469 - Metal Stampings, Nec |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 130 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 2,500,000 Pounds |
| Production Hrs. Annual | 2,550 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $161,539 | 2,068,275 | kWh | $0.08 |
| Electricity Demand | $49,712 | 7,287 | kW-months/year | $6.82 |
| Electricity Fees | $325 | - | $ | - |
| Natural Gas | $138,108 | 15,163 | MMBtu | $9.11 |
| TOTAL ENERGY COSTS | $349,684 | |||
| RECOMMENDED SAVINGS* | $29,438 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $20,664 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $6,620 Cost: $11,160 |
$4,690 | 60,107 | $1,930 | 283 | - | - | - | - |
$4,690 60,107 kWh |
$1,930 283 kW-months/year |
- - MMBtu |
- - $ |
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| 02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $4,951 Cost: - |
$3,512 | 44,829 | $1,439 | 211 | - | - | - | - |
$3,512 44,829 kWh |
$1,439 211 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $3,744 Cost: $990 |
- | - | - | - | $3,744 | 411 | - | - |
- - kWh |
- - kW-months/year |
$3,744 411 MMBtu |
- - $ |
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| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $3,721 Cost: $1,000 |
- | - | - | - | $3,781 | 415 | $(-60) | - |
- - kWh |
- - kW-months/year |
$3,781 415 MMBtu |
$(-60) - $ |
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| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $3,690 Cost: $8,160 |
- | - | - | - | $3,690 | 405 | - | - |
- - kWh |
- - kW-months/year |
$3,690 405 MMBtu |
- - $ |
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| 06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,245 Cost: $370 |
$1,931 | 24,612 | $794 | 116 | - | - | $(-480) | - |
$1,931 24,612 kWh |
$794 116 kW-months/year |
- - MMBtu |
$(-480) - $ |
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| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,423 Cost: $100 |
$1,007 | 12,978 | $416 | 61 | - | - | - | - |
$1,007 12,978 kWh |
$416 61 kW-months/year |
- - MMBtu |
- - $ |
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| 08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,363 Cost: $925 |
$961 | 12,432 | $402 | 59 | - | - | - | - |
$961 12,432 kWh |
$402 59 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,098 Cost: $1,270 |
$824 | 10,463 | $334 | 49 | - | - | $(-60) | - |
$824 10,463 kWh |
$334 49 kW-months/year |
- - MMBtu |
$(-60) - $ |
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| 10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $583 Cost: $150 |
$412 | 5,278 | $171 | 25 | - | - | - | - |
$412 5,278 kWh |
$171 25 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $29,438 Cost: $24,125 |
$13,337 | 170,699 | $5,486 | 804 | $11,215 | 1,231 | $(-600) | - | $13,337 170,699 kWh |
$5,486 804 kW-months/year |
$11,215 1,231 MMBtu |
$(-600) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $20,664 Cost: $14,040 |
$12,376 | 158,267 | $5,084 | 745 | $3,744 | 411 | $(-540) | - | $12,376 158,267 kWh |
$5,084 745 kW-months/year |
$3,744 411 MMBtu |
$(-540) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||