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IAC Assessment: WV0341
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IAC Assessment: WV0341
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Micro Toner and Ribbons
NAICS 325992 - Photographic Film, Paper, Plate, and Chemical Manufacturing
SIC 3861 - Photographic Equipment And Supplies
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 88,000
Annual Production 790,000 Pounds
Production Hrs. Annual 3,016
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,605 3,095,240 kWh $0.03
Electricity Demand $99,487 12,267 kW-months/year $8.11
Natural Gas $86,925 7,983 MMBtu $10.89
TOTAL ENERGY COSTS $273,017
RECOMMENDED SAVINGS* $25,061 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,457
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$7,713
Cost:
$2,370
$(-49) (-1,758) $(-68) (-8) $7,830 719 - - $(-49)
(-1,758)
kWh
$(-68)
(-8)
kW-months/year
$7,830
719
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,073
Cost:
$1,800
$1,427 51,098 $1,646 203 - - - - $1,427
51,098
kWh
$1,646
203
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,679
Cost:
$543
- - - - $2,679 246 - - -
-
kWh
-
-
kW-months/year
$2,679
246
MMBtu
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,635
Cost:
$2,695
- - - - $2,635 242 - - -
-
kWh
-
-
kW-months/year
$2,635
242
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,388
Cost:
$625
$1,107 39,669 $1,281 158 - - - - $1,107
39,669
kWh
$1,281
158
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,532
Cost:
$600
$713 25,479 $819 101 - - - - $713
25,479
kWh
$819
101
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,368
Cost:
$2,700
$549 19,762 $819 101 - - - - $549
19,762
kWh
$819
101
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,253
Cost:
$1,270
$631 22,387 $722 89 - - $(-100) - $631
22,387
kWh
$722
89
kW-months/year
-
-
MMBtu
$(-100)
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$850
Cost:
-
$396 14,151 $454 56 - - - - $396
14,151
kWh
$454
56
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$571
Cost:
$525
$287 10,255 $284 35 - - - - $287
10,255
kWh
$284
35
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$501
Cost:
$213
$372 13,185 $429 53 - - $(-300) - $372
13,185
kWh
$429
53
kW-months/year
-
-
MMBtu
$(-300)
-
$
12: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$498
Cost:
$25
$230 8,262 $268 33 - - - - $230
8,262
kWh
$268
33
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$25,061
Cost:
$13,366
$5,663 202,490 $6,654 821 $13,144 1,207 $(-400) - $5,663
202,490
kWh
$6,654
821
kW-months/year
$13,144
1,207
MMBtu
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$18,457
Cost:
$6,821
$3,884 138,732 $4,464 551 $10,509 965 $(-400) - $3,884
138,732
kWh
$4,464
551
kW-months/year
$10,509
965
MMBtu
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes