Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Permanent and semi-permanent aluminum castings |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 230 |
| Plant Area (Sq.Ft.) | 156,000 |
| Annual Production | 14,721,119 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $732,602 | 13,436,088 | kWh | $0.05 |
| Electricity Demand | $199,593 | 26,516 | kW-months/year | $7.53 |
| Electricity Fees | $2,858 | - | $ | - |
| Natural Gas | $2,940,494 | 276,614 | MMBtu | $10.63 |
| TOTAL ENERGY COSTS | $3,875,547 | |||
| RECOMMENDED SAVINGS* | $280,686 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $92,131 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $167,255 Cost: $32,010 |
- | - | - | - | - | - | $167,255 | 19,677 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$167,255 19,677 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $48,286 Cost: $39,350 |
$(-986) | (-17,580) | $(-632) | (-51) | - | - | $49,904 | 5,871 | - | - |
$(-986) (-17,580) kWh |
$(-632) (-51) kW-months/year |
- - $ |
$49,904 5,871 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $14,527 Cost: $640 |
- | - | - | - | - | - | $14,527 | 1,709 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$14,527 1,709 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7314 REDUCE VENTILATION AIR |
Savings: $13,672 Cost: $10,295 |
$2,992 | 53,326 | $1,661 | 134 | - | - | $9,019 | 1,061 | - | - |
$2,992 53,326 kWh |
$1,661 134 kW-months/year |
- - $ |
$9,019 1,061 MMBtu |
- - $ |
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| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $10,522 Cost: $600 |
$8,193 | 146,016 | $2,329 | 188 | - | - | - | - | - | - |
$8,193 146,016 kWh |
$2,329 188 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $7,322 Cost: $3,250 |
- | - | $7,322 | 591 | - | - | - | - | - | - |
- - kWh |
$7,322 591 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $5,242 Cost: $400 |
$4,077 | 72,604 | $1,165 | 94 | - | - | - | - | - | - |
$4,077 72,604 kWh |
$1,165 94 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $4,291 Cost: $1,000 |
$3,008 | 53,619 | $1,400 | 113 | - | - | - | - | $(-117) | - |
$3,008 53,619 kWh |
$1,400 113 kW-months/year |
- - $ |
- - MMBtu |
$(-117) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $3,740 Cost: $1,318 |
- | - | - | - | - | - | $3,740 | 440 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$3,740 440 MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $3,456 Cost: $10,700 |
- | - | - | - | $3,456 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,456 - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $1,998 Cost: $512 |
$1,743 | 31,058 | $855 | 69 | - | - | - | - | $(-600) | - |
$1,743 31,058 kWh |
$855 69 kW-months/year |
- - $ |
- - MMBtu |
$(-600) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $375 Cost: $200 |
$263 | 4,688 | $112 | 9 | - | - | - | - | - | - |
$263 4,688 kWh |
$112 9 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $280,686 Cost: $100,275 |
$19,290 | 343,731 | $14,212 | 1,147 | $3,456 | - | $244,445 | 28,758 | $(-717) | - | $19,290 343,731 kWh |
$14,212 1,147 kW-months/year |
$3,456 - $ |
$244,445 28,758 MMBtu |
$(-717) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $92,131 Cost: $53,715 |
$11,097 | 197,715 | $4,561 | 368 | - | - | $77,190 | 9,081 | $(-717) | - | $11,097 197,715 kWh |
$4,561 368 kW-months/year |
- - $ |
$77,190 9,081 MMBtu |
$(-717) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||