Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Flexible Packaging |
| NAICS | 326111 - Plastics Bag and Pouch Manufacturing |
| SIC | 3081 - Unsupported Plastics Film & Sheet |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 105 |
| Plant Area (Sq.Ft.) | 67,000 |
| Annual Production | 18,000,000 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $220,593 | 7,875,519 | kWh | $0.03 |
| Electricity Demand | $119,892 | 13,740 | kW-months/year | $8.73 |
| Electricity Fees | $5,000 | - | $ | - |
| Natural Gas | $76,040 | 5,669 | MMBtu | $13.41 |
| TOTAL ENERGY COSTS | $421,525 | |||
| RECOMMENDED SAVINGS* | $105,018 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $27,665 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $46,761 Cost: $33,200 |
- | - | - | - | $46,761 | 3,487 | - | - |
- - kWh |
- - kW-months/year |
$46,761 3,487 MMBtu |
- - $ |
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| 02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $15,205 Cost: $2,100 |
$11,765 | 419,874 | $3,440 | 394 | - | - | - | - |
$11,765 419,874 kWh |
$3,440 394 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $14,128 Cost: $900 |
- | - | - | - | $14,128 | 1,054 | - | - |
- - kWh |
- - kW-months/year |
$14,128 1,054 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $11,520 Cost: $15,381 |
$8,325 | 297,102 | $3,195 | 366 | - | - | - | - |
$8,325 297,102 kWh |
$3,195 366 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $3,489 Cost: $1,000 |
$2,808 | 100,206 | $1,225 | 140 | - | - | $(-544) | - |
$2,808 100,206 kWh |
$1,225 140 kW-months/year |
- - MMBtu |
$(-544) - $ |
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| 06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,629 Cost: - |
$2,529 | 90,244 | $1,100 | 126 | - | - | - | - |
$2,529 90,244 kWh |
$1,100 126 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,596 Cost: $32 |
$2,011 | 71,648 | $585 | 67 | - | - | - | - |
$2,011 71,648 kWh |
$585 67 kW-months/year |
- - MMBtu |
- - $ |
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| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,776 Cost: - |
$1,236 | 44,142 | $540 | 62 | - | - | - | - |
$1,236 44,142 kWh |
$540 62 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $1,465 Cost: $1,032 |
$1,020 | 36,418 | $445 | 51 | - | - | - | - |
$1,020 36,418 kWh |
$445 51 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,332 Cost: $186 |
$1,034 | 36,828 | $298 | 35 | - | - | - | - |
$1,034 36,828 kWh |
$298 35 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $1,190 Cost: $408 |
$1,363 | 48,638 | $595 | 68 | - | - | $(-768) | - |
$1,363 48,638 kWh |
$595 68 kW-months/year |
- - MMBtu |
$(-768) - $ |
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| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,070 Cost: $1,044 |
$747 | 26,727 | $323 | 37 | - | - | - | - |
$747 26,727 kWh |
$323 37 kW-months/year |
- - MMBtu |
- - $ |
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| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $857 Cost: $504 |
$665 | 23,777 | $192 | 22 | - | - | - | - |
$665 23,777 kWh |
$192 22 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $105,018 Cost: $55,787 |
$33,503 | 1,195,604 | $11,938 | 1,368 | $60,889 | 4,541 | $(-1,312) | - | $33,503 1,195,604 kWh |
$11,938 1,368 kW-months/year |
$60,889 4,541 MMBtu |
$(-1,312) - $ |
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| TOTAL IMPLEMENTED |
Savings: $27,665 Cost: $2,844 |
$10,612 | 378,655 | $4,237 | 485 | $14,128 | 1,054 | $(-1,312) | - | $10,612 378,655 kWh |
$4,237 485 kW-months/year |
$14,128 1,054 MMBtu |
$(-1,312) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||