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IAC Assessment: WV0357
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IAC Assessment: WV0357
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IAC Center West Virginia University
Assessment Year 2007
Principal Product contract injection molded components
NAICS 333511 - Industrial Mold Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 51
Plant Area (Sq.Ft.) 37,500
Annual Production 1,800,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $207,756 2,354,080 kWh $0.09
Natural Gas $10,369 731 MMBtu $14.18
TOTAL ENERGY COSTS $218,125
RECOMMENDED SAVINGS* $39,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,814
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Electricity Usage Personnel Changes
$ kWh $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,751
Cost:
$30,100
$15,751 178,480 - - $15,751
178,480
kWh
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,371
Cost:
$12,336
$5,371 60,857 - - $5,371
60,857
kWh
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,383
Cost:
$1,405
$4,383 49,810 - - $4,383
49,810
kWh
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,910
Cost:
$2,990
$2,910 32,978 - - $2,910
32,978
kWh
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,672
Cost:
$5,600
$2,672 30,272 - - $2,672
30,272
kWh
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,725
Cost:
$625
$1,725 19,546 - - $1,725
19,546
kWh
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,629
Cost:
$1,601
$1,629 18,459 - - $1,629
18,459
kWh
-
-
$
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,455
Cost:
$2,800
$1,455 16,481 - - $1,455
16,481
kWh
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,019
Cost:
$175
$1,319 14,943 $(-300) - $1,319
14,943
kWh
$(-300)
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$656
Cost:
$130
$656 7,430 - - $656
7,430
kWh
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$630
Cost:
-
$630 7,176 - - $630
7,176
kWh
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$581
Cost:
$125
$581 6,585 - - $581
6,585
kWh
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$546
Cost:
$25
$546 6,186 - - $546
6,186
kWh
-
-
$
TOTAL RECOMMENDED Savings:
$39,328
Cost:
$57,912
$39,628 449,203 $(-300) - $39,628
449,203
kWh
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$8,814
Cost:
$3,461
$9,114 103,413 $(-300) - $9,114
103,413
kWh
$(-300)
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Personnel Changes Electricity Usage Personnel Changes