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IAC Assessment: WV0359
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IAC Assessment: WV0359
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2007
Principal Product Metal castings of cases and shells
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 77,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $326,959 5,835,974 kWh $0.06
Natural Gas $69,557 6,265 MMBtu $11.10
TOTAL ENERGY COSTS $396,516
RECOMMENDED SAVINGS* $70,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,585
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$23,898
Cost:
$37,000
- - $23,898 2,153 - - -
-
kWh
$23,898
2,153
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,126
Cost:
$26,364
$10,126 180,827 - - - - $10,126
180,827
kWh
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,631
Cost:
$3,500
$8,261 147,520 - - $(-630) - $8,261
147,520
kWh
-
-
MMBtu
$(-630)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,479
Cost:
$550
$7,479 133,557 - - - - $7,479
133,557
kWh
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,306
Cost:
$18,395
$7,306 130,473 - - - - $7,306
130,473
kWh
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,087
Cost:
$1,973
$5,507 98,346 - - $(-420) - $5,507
98,346
kWh
-
-
MMBtu
$(-420)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,874
Cost:
$300
$2,874 51,322 - - - - $2,874
51,322
kWh
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,840
Cost:
$2,123
$3,260 58,219 - - $(-420) - $3,260
58,219
kWh
-
-
MMBtu
$(-420)
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,391
Cost:
-
$1,391 24,840 - - - - $1,391
24,840
kWh
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,313
Cost:
$850
$1,313 23,440 - - - - $1,313
23,440
kWh
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$538
Cost:
$131
$538 9,612 - - - - $538
9,612
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$70,483
Cost:
$91,186
$48,055 858,156 $23,898 2,153 $(-1,470) - $48,055
858,156
kWh
$23,898
2,153
MMBtu
$(-1,470)
-
$
TOTAL IMPLEMENTED Savings:
$46,585
Cost:
$54,186
$48,055 858,156 - - $(-1,470) - $48,055
858,156
kWh
-
-
MMBtu
$(-1,470)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes