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IAC Assessment: WV0362
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IAC Assessment: WV0362
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IAC Center West Virginia University
Assessment Year 2007
Principal Product Fiber Glass Media
NAICS 327993 - Mineral Wool Manufacturing
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 110,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,457 3,273,953 kWh $0.03
Electricity Demand $52,973 5,437 kW-months/year $9.74
Electricity Fees $5,475 - $ -
Natural Gas $991,322 94,941 MMBtu $10.44
TOTAL ENERGY COSTS $1,140,227
RECOMMENDED SAVINGS* $114,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$80,064
Cost:
$26,135
- - - - $80,064 7,669 -
-
kWh
-
-
kW-months/year
$80,064
7,669
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,461
Cost:
$13,900
- - - - $10,461 1,002 -
-
kWh
-
-
kW-months/year
$10,461
1,002
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,679
Cost:
$2,000
- - - - $4,679 452 -
-
kWh
-
-
kW-months/year
$4,679
452
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,748
Cost:
$660
- - - - $3,748 259 -
-
kWh
-
-
kW-months/year
$3,748
259
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,397
Cost:
-
$2,192 75,008 $1,205 124 - - $2,192
75,008
kWh
$1,205
124
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,787
Cost:
-
$1,051 35,866 $736 76 - - $1,051
35,866
kWh
$736
76
kW-months/year
-
-
MMBtu
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,693
Cost:
$1,500
$1,155 39,413 $538 55 - - $1,155
39,413
kWh
$538
55
kW-months/year
-
-
MMBtu
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,851
Cost:
$185
$1,195 40,780 $656 67 - - $1,195
40,780
kWh
$656
67
kW-months/year
-
-
MMBtu
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,851
Cost:
$1,000
$1,195 40,780 $656 67 - - $1,195
40,780
kWh
$656
67
kW-months/year
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,521
Cost:
$978
$722 24,652 $799 82 - - $722
24,652
kWh
$799
82
kW-months/year
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,387
Cost:
$224
$1,056 36,049 $331 34 - - $1,056
36,049
kWh
$331
34
kW-months/year
-
-
MMBtu
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,295
Cost:
$740
- - - - $1,295 124 -
-
kWh
-
-
kW-months/year
$1,295
124
MMBtu
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$913
Cost:
$20
$623 21,265 $290 30 - - $623
21,265
kWh
$290
30
kW-months/year
-
-
MMBtu
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$297
Cost:
$400
$229 7,800 $68 7 - - $229
7,800
kWh
$68
7
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$114,944
Cost:
$47,742
$9,418 321,613 $5,279 542 $100,247 9,506 $9,418
321,613
kWh
$5,279
542
kW-months/year
$100,247
9,506
MMBtu
TOTAL IMPLEMENTED Savings:
$14,605
Cost:
$4,823
$8,362 285,564 $4,948 508 $1,295 124 $8,362
285,564
kWh
$4,948
508
kW-months/year
$1,295
124
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas