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IAC Assessment: WV0365
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IAC Assessment: WV0365
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IAC Center West Virginia University
Assessment Year 2007
Principal Product pulp for the paper industry
NAICS 322110 - Pulp Mills
SIC 2611 - Pulp Mills
Sales $100,000,000-$500,000,000
# of Employees 118
Plant Area (Sq.Ft.) 174,240
Annual Production 241,500 Tons
Production Hrs. Annual 8,256
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,133,785 180,339,685 kWh $0.02
Electricity Demand $1,971,865 271,336 kW-months/year $7.27
Natural Gas $9,961,040 1,054,917 MMBtu $9.44
TOTAL ENERGY COSTS $16,066,690
RECOMMENDED SAVINGS* $2,495,784 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $140,557
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$1,979,852
Cost:
$607,600
$(-293,773) (-12,828,514) $(-135,557) (-18,646) $2,409,182 255,210 - - $(-293,773)
(-12,828,514)
kWh
$(-135,557)
(-18,646)
kW-months/year
$2,409,182
255,210
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$279,065
Cost:
$31,300
- - - - $279,065 29,562 - - -
-
kWh
-
-
kW-months/year
$279,065
29,562
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$87,247
Cost:
$12,756
$59,769 2,569,293 $28,128 2,734 - - $(-650) - $59,769
2,569,293
kWh
$28,128
2,734
kW-months/year
-
-
MMBtu
$(-650)
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$75,759
Cost:
$228,975
$57,868 2,526,975 $17,891 2,461 - - - - $57,868
2,526,975
kWh
$17,891
2,461
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,685
Cost:
$75,450
$20,314 887,070 $9,371 1,289 - - - - $20,314
887,070
kWh
$9,371
1,289
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$17,614
Cost:
$8,565
$12,118 529,176 $5,496 756 - - - - $12,118
529,176
kWh
$5,496
756
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$9,063
Cost:
$39,000
$6,201 270,797 $2,862 394 - - - - $6,201
270,797
kWh
$2,862
394
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,649
Cost:
$9,450
$5,079 221,801 $1,570 216 - - - - $5,079
221,801
kWh
$1,570
216
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,552
Cost:
-
$3,121 136,338 $1,431 197 - - - - $3,121
136,338
kWh
$1,431
197
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,435
Cost:
-
$3,388 147,965 $1,047 144 - - - - $3,388
147,965
kWh
$1,047
144
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,863
Cost:
$2,514
$1,274 55,643 $589 81 - - - - $1,274
55,643
kWh
$589
81
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$2,495,784
Cost:
$1,015,610
$(-124,641) (-5,483,456) $(-67,172) (-10,374) $2,688,247 284,772 $(-650) - $(-124,641)
(-5,483,456)
kWh
$(-67,172)
(-10,374)
kW-months/year
$2,688,247
284,772
MMBtu
$(-650)
-
$
TOTAL IMPLEMENTED Savings:
$140,557
Cost:
$324,954
$103,162 4,504,968 $37,395 5,144 - - - - $103,162
4,504,968
kWh
$37,395
5,144
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes