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IAC Assessment: WV0367
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IAC Assessment: WV0367
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 40,000
Annual Production 18,000,000 Units
Production Hrs. Annual 2,678
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $369,024 12,451,472 kWh $0.03
Electricity Demand $265,701 30,526 kW-months/year $8.70
Electricity Fees $406 - $ -
TOTAL ENERGY COSTS $635,131
RECOMMENDED SAVINGS* $913,782 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,792
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Other Energy Personnel Changes Electricity Usage Electricity Demand Wood Other Energy Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$870,056
Cost:
$3,850,000
$201,660 6,812,832 $168,815 19,404 $(-55,488) - $555,069 63,148 - - $201,660
6,812,832
kWh
$168,815
19,404
kW-months/year
$(-55,488)
-
MMBtu
$555,069
63,148
MMBtu
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$16,386
Cost:
$3,500
$7,553 255,180 $9,948 1,143 - - - - $(-1,115) - $7,553
255,180
kWh
$9,948
1,143
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-1,115)
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$11,577
Cost:
$1,336
$5,035 170,114 $6,632 762 - - - - $(-90) - $5,035
170,114
kWh
$6,632
762
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-90)
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,511
Cost:
-
$4,104 138,589 $5,407 622 - - - - - - $4,104
138,589
kWh
$5,407
622
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,892
Cost:
$485
$1,248 42,179 $1,644 189 - - - - - - $1,248
42,179
kWh
$1,644
189
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,538
Cost:
-
$981 33,138 $557 64 - - - - - - $981
33,138
kWh
$557
64
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,042
Cost:
$185
$554 18,713 $488 56 - - - - - - $554
18,713
kWh
$488
56
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$780
Cost:
$2,158
$336 11,352 $444 51 - - - - - - $336
11,352
kWh
$444
51
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$913,782
Cost:
$3,857,664
$221,471 7,482,097 $193,935 22,291 $(-55,488) - $555,069 63,148 $(-1,205) - $221,471
7,482,097
kWh
$193,935
22,291
kW-months/year
$(-55,488)
-
MMBtu
$555,069
63,148
MMBtu
$(-1,205)
-
$
TOTAL IMPLEMENTED Savings:
$39,792
Cost:
$6,994
$18,009 608,373 $22,988 2,642 - - - - $(-1,205) - $18,009
608,373
kWh
$22,988
2,642
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-1,205)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Wood Other Energy Personnel Changes Electricity Usage Electricity Demand Wood Other Energy Personnel Changes