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IAC Assessment: WV0373
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IAC Assessment: WV0373
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Solid Carbide Rotary Cutting Tool
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 67
Plant Area (Sq.Ft.) 42,795
Annual Production 97,200 Pieces
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,574 3,227,200 kWh $0.04
Electricity Demand $65,782 5,470 kW-months/year $12.03
Natural Gas $15,627 1,145 MMBtu $13.65
TOTAL ENERGY COSTS $210,983
RECOMMENDED SAVINGS* $52,608 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $581
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,505
Cost:
$23,741
$12,897 320,824 $6,608 560 - - - - $12,897
320,824
kWh
$6,608
560
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,342
Cost:
$29,120
$10,144 252,345 $3,198 271 - - - - $10,144
252,345
kWh
$3,198
271
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,596
Cost:
$273
$5,130 127,618 $2,466 205 - - - - $5,130
127,618
kWh
$2,466
205
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,558
Cost:
$1,485
- - - - $5,558 409 - - -
-
kWh
-
-
kW-months/year
$5,558
409
MMBtu
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,832
Cost:
$1,105
- - - - $3,832 282 - - -
-
kWh
-
-
kW-months/year
$3,832
282
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,088
Cost:
$21
$828 2,608 $260 22 - - - - $828
2,608
kWh
$260
22
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$647
Cost:
$106
$494 12,289 $153 13 - - - - $494
12,289
kWh
$153
13
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$581
Cost:
$336
$481 11,959 $226 19 - - $(-126) - $481
11,959
kWh
$226
19
kW-months/year
-
-
MMBtu
$(-126)
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$384
Cost:
$762
$290 7,231 $94 8 - - - - $290
7,231
kWh
$94
8
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$75
Cost:
$21
$57 1,429 $18 2 - - - - $57
1,429
kWh
$18
2
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$52,608
Cost:
$56,970
$30,321 736,303 $13,023 1,100 $9,390 691 $(-126) - $30,321
736,303
kWh
$13,023
1,100
kW-months/year
$9,390
691
MMBtu
$(-126)
-
$
TOTAL IMPLEMENTED Savings:
$581
Cost:
$336
$481 11,959 $226 19 - - $(-126) - $481
11,959
kWh
$226
19
kW-months/year
-
-
MMBtu
$(-126)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes