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IAC Assessment: WV0374
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IAC Assessment: WV0374
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Cutting Tools
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 74,000
Annual Production 1,820,000 Pieces
Production Hrs. Annual 8,712
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $804,089 10,379,000 kWh $0.08
Natural Gas $7,175 3,181 MMBtu $2.26
TOTAL ENERGY COSTS $811,264
RECOMMENDED SAVINGS* $82,864 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,900
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,144
Cost:
$12,730
$25,144 324,567 - - - - $25,144
324,567
kWh
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,831
Cost:
$2,213
$15,831 204,351 - - - - $15,831
204,351
kWh
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,994
Cost:
$4,500
$8,378 108,144 - - $(-384) - $8,378
108,144
kWh
-
-
MMBtu
$(-384)
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$7,339
Cost:
$1,076
$7,447 96,127 - - $(-108) - $7,447
96,127
kWh
-
-
MMBtu
$(-108)
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,562
Cost:
$11,346
$5,562 - - - - - $5,562
-
kWh
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,079
Cost:
$6,378
$5,619 72,534 - - $(-540) - $5,619
72,534
kWh
-
-
MMBtu
$(-540)
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,440
Cost:
$612
$4,440 57,317 - - - - $4,440
57,317
kWh
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,513
Cost:
$315
$3,513 45,345 - - - - $3,513
45,345
kWh
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,039
Cost:
$9,054
$3,039 39,232 - - - - $3,039
39,232
kWh
-
-
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,784
Cost:
$440
- - $2,784 1,232 - - -
-
kWh
$2,784
1,232
MMBtu
-
-
$
11: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,750
Cost:
$1,884
$2,066 26,663 - - $(-316) - $2,066
26,663
kWh
-
-
MMBtu
$(-316)
-
$
12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$389
Cost:
$690
- - $389 172 - - -
-
kWh
$389
172
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$82,864
Cost:
$51,238
$81,039 974,280 $3,173 1,404 $(-1,348) - $81,039
974,280
kWh
$3,173
1,404
MMBtu
$(-1,348)
-
$
TOTAL IMPLEMENTED Savings:
$64,900
Cost:
$27,212
$65,932 851,068 - - $(-1,032) - $65,932
851,068
kWh
-
-
MMBtu
$(-1,032)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes