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IAC Assessment: WV0377
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IAC Assessment: WV0377
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Carbonated and non carbonated beverages
NAICS 311930 - Flavoring Syrup and Concentrate Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 230,000
Annual Production 3,000,000 Units
Production Hrs. Annual 7,248
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $331,374 7,359,740 kWh $0.05
Electricity Demand $117,607 17,044 kW-months/year $6.90
Electricity Fees $3,223 - $ -
Natural Gas $654,056 73,795 MMBtu $8.86
TOTAL ENERGY COSTS $1,106,260
RECOMMENDED SAVINGS* $87,742 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,080
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$21,957
Cost:
$5,000
- - - - $22,020 2,508 $(-63) - -
-
kWh
-
-
kW-months/year
$22,020
2,508
MMBtu
$(-63)
-
$
02: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$14,777
Cost:
$18,980
- - - - $14,777 1,683 - - -
-
kWh
-
-
kW-months/year
$14,777
1,683
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,568
Cost:
$25,978
$11,622 258,091 $2,946 427 - - - - $11,622
258,091
kWh
$2,946
427
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,122
Cost:
$231
- - - - $9,122 1,039 - - -
-
kWh
-
-
kW-months/year
$9,122
1,039
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$6,506
Cost:
$1,000
$5,743 127,527 $973 141 - - $(-210) - $5,743
127,527
kWh
$973
141
kW-months/year
-
-
MMBtu
$(-210)
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,730
Cost:
$815
$4,669 103,680 $1,187 172 - - $(-126) - $4,669
103,680
kWh
$1,187
172
kW-months/year
-
-
MMBtu
$(-126)
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$4,754
Cost:
$3,084
$4,064 90,244 $690 100 - - - - $4,064
90,244
kWh
$690
100
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,670
Cost:
-
$2,928 65,015 $742 108 - - - - $2,928
65,015
kWh
$742
108
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,273
Cost:
$1,830
$1,942 43,126 $331 48 - - - - $1,942
43,126
kWh
$331
48
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,858
Cost:
$7,053
$2,793 62,024 $815 118 - - $(-1,750) - $2,793
62,024
kWh
$815
118
kW-months/year
-
-
MMBtu
$(-1,750)
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,335
Cost:
$710
- - - - $1,335 152 - - -
-
kWh
-
-
kW-months/year
$1,335
152
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,192
Cost:
$1,202
$950 31,026 $242 130 - - - - $950
31,026
kWh
$242
130
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$87,742
Cost:
$65,883
$34,711 780,733 $7,926 1,244 $47,254 5,382 $(-2,149) - $34,711
780,733
kWh
$7,926
1,244
kW-months/year
$47,254
5,382
MMBtu
$(-2,149)
-
$
TOTAL IMPLEMENTED Savings:
$64,080
Cost:
$34,936
$25,912 585,339 $6,090 978 $32,477 3,699 $(-399) - $25,912
585,339
kWh
$6,090
978
kW-months/year
$32,477
3,699
MMBtu
$(-399)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes