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IAC Assessment: WV0378
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IAC Assessment: WV0378
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Rolling Ladder Stands
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 134
Annual Production 15,000 Pieces
Production Hrs. Annual 4,160
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,856 1,522,149 kWh $0.07
Electricity Demand $36,670 5,360 kW-months/year $6.84
Natural Gas $206,948 16,845 MMBtu $12.29
TOTAL ENERGY COSTS $354,474
RECOMMENDED SAVINGS* $16,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,987
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,117
Cost:
$8,400
- - - - $4,117 335 -
-
kWh
-
-
kW-months/year
$4,117
335
MMBtu
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,478
Cost:
$513
- - - - $3,478 283 -
-
kWh
-
-
kW-months/year
$3,478
283
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,322
Cost:
$20
$1,830 25,126 $492 72 - - $1,830
25,126
kWh
$492
72
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,995
Cost:
$2,449
$1,441 19,790 $554 81 - - $1,441
19,790
kWh
$554
81
kW-months/year
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,326
Cost:
-
$1,046 14,357 $280 41 - - $1,046
14,357
kWh
$280
41
kW-months/year
-
-
MMBtu
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,451
Cost:
$1,115
$1,205 16,543 $246 36 - - $1,205
16,543
kWh
$246
36
kW-months/year
-
-
MMBtu
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,424
Cost:
$1,290
$1,205 16,543 $219 32 - - $1,205
16,543
kWh
$219
32
kW-months/year
-
-
MMBtu
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$117
Cost:
$206
$99 1,357 $18 3 - - $99
1,357
kWh
$18
3
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$16,230
Cost:
$13,993
$6,826 93,716 $1,809 265 $7,595 618 $6,826
93,716
kWh
$1,809
265
kW-months/year
$7,595
618
MMBtu
TOTAL IMPLEMENTED Savings:
$4,987
Cost:
$5,060
$3,950 54,233 $1,037 152 - - $3,950
54,233
kWh
$1,037
152
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas