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IAC Assessment: WV0379
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IAC Assessment: WV0379
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Chain assemblies
NAICS 333131 - Mining Machinery and Equipment Manufacturing
SIC 3532 - Mining Machinery
Sales $100,000,000-$500,000,000
# of Employees 100
Plant Area (Sq.Ft.) 120,000
Annual Production 10,800,000 Pounds
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $261,138 5,696,523 kWh $0.05
Electricity Demand $78,237 11,585 kW-months/year $6.75
Electricity Fees $3,510 - $ -
Natural Gas $259,908 25,599 MMBtu $10.15
TOTAL ENERGY COSTS $602,793
RECOMMENDED SAVINGS* $198,348 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $172,767
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$72,979
Cost:
$113,775
- - $72,979 7,190 -
-
kWh
$72,979
7,190
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,378
Cost:
$60,703
$43,378 790,063 - - $43,378
790,063
kWh
-
-
MMBtu
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$19,217
Cost:
$2,000
- - $19,217 1,945 -
-
kWh
$19,217
1,945
MMBtu
04: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$10,617
Cost:
$13,800
- - $10,617 1,046 -
-
kWh
$10,617
1,046
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,262
Cost:
$1,080
- - $10,262 1,011 -
-
kWh
$10,262
1,011
MMBtu
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$9,977
Cost:
$700
- - $9,977 983 -
-
kWh
$9,977
983
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,550
Cost:
-
$8,550 155,140 - - $8,550
155,140
kWh
-
-
MMBtu
08: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$6,364
Cost:
$8,200
- - $6,364 627 -
-
kWh
$6,364
627
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,760
Cost:
-
$5,760 104,601 - - $5,760
104,601
kWh
-
-
MMBtu
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,723
Cost:
$1,000
$2,723 52,621 - - $2,723
52,621
kWh
-
-
MMBtu
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,610
Cost:
$763
$2,610 50,114 - - $2,610
50,114
kWh
-
-
MMBtu
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,133
Cost:
$160
$2,133 38,729 - - $2,133
38,729
kWh
-
-
MMBtu
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,578
Cost:
$4,167
$1,578 30,304 - - $1,578
30,304
kWh
-
-
MMBtu
14: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,500
Cost:
$2,050
$1,500 22,268 - - $1,500
22,268
kWh
-
-
MMBtu
15: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$700
Cost:
$1,125
- - $700 69 -
-
kWh
$700
69
MMBtu
TOTAL RECOMMENDED Savings:
$198,348
Cost:
$209,523
$68,232 1,243,840 $130,116 12,871 $68,232
1,243,840
kWh
$130,116
12,871
MMBtu
TOTAL IMPLEMENTED Savings:
$172,767
Cost:
$199,323
$68,232 1,243,840 $104,535 10,299 $68,232
1,243,840
kWh
$104,535
10,299
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas