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IAC Assessment: WV0380
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IAC Assessment: WV0380
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Pipe plugs and Reducer pushings
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 192,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 5,460
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,318 2,133,000 kWh $0.06
Electricity Demand $64,210 5,245 kW-months/year $12.24
Natural Gas $41,135 3,577 MMBtu $11.50
TOTAL ENERGY COSTS $232,663
RECOMMENDED SAVINGS* $73,567 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,045
Cost:
$7,420
$18,045 - - - - - $18,045
-
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,037
Cost:
$8,850
$9,680 162,167 $4,357 356 - - $9,680
162,167
kWh
$4,357
356
kW-months/year
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,429
Cost:
$3,300
- - - - $7,429 646 -
-
kWh
-
-
kW-months/year
$7,429
646
MMBtu
04: 2.3512 DE-ENERGIZE EXCESS TRANSFORMER CAPACITY Savings:
$6,055
Cost:
$4,950
$2,614 43,800 $3,441 396 - - $2,614
43,800
kWh
$3,441
396
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,310
Cost:
-
$3,658 61,283 $1,652 135 - - $3,658
61,283
kWh
$1,652
135
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,106
Cost:
$1,120
- - - - $4,106 357 -
-
kWh
-
-
kW-months/year
$4,106
357
MMBtu
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,939
Cost:
$1,690
$2,715 45,479 $1,224 100 - - $2,715
45,479
kWh
$1,224
100
kW-months/year
-
-
MMBtu
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,853
Cost:
$13,200
- - - - $3,853 335 -
-
kWh
-
-
kW-months/year
$3,853
335
MMBtu
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,626
Cost:
$1,018
$1,810 30,321 $816 67 - - $1,810
30,321
kWh
$816
67
kW-months/year
-
-
MMBtu
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,058
Cost:
$30
$1,422 23,830 $636 52 - - $1,422
23,830
kWh
$636
52
kW-months/year
-
-
MMBtu
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,989
Cost:
$1,550
$1,536 25,740 $453 37 - - $1,536
25,740
kWh
$453
37
kW-months/year
-
-
MMBtu
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,891
Cost:
-
$1,303 21,846 $588 48 - - $1,303
21,846
kWh
$588
48
kW-months/year
-
-
MMBtu
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,422
Cost:
$225
$980 16,417 $442 36 - - $980
16,417
kWh
$442
36
kW-months/year
-
-
MMBtu
14: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$807
Cost:
$4,400
- - - - $807 70 -
-
kWh
-
-
kW-months/year
$807
70
MMBtu
TOTAL RECOMMENDED Savings:
$73,567
Cost:
$47,753
$43,763 430,883 $13,609 1,227 $16,195 1,408 $43,763
430,883
kWh
$13,609
1,227
kW-months/year
$16,195
1,408
MMBtu
TOTAL IMPLEMENTED Savings:
$31,850
Cost:
$13,138
$22,124 370,666 $9,726 795 - - $22,124
370,666
kWh
$9,726
795
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas