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IAC Assessment: WV0381
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IAC Assessment: WV0381
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Interior Design Display Walls
NAICS 321918 - Other Millwork (including Flooring)
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 320,000
Annual Production 40,000,000 Units
Production Hrs. Annual 4,030
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $725,123 7,496,141 kWh $0.10
Electricity Fees $1,520 - $ -
Natural Gas $479,939 57,530 MMBtu $8.34
TOTAL ENERGY COSTS $1,206,582
RECOMMENDED SAVINGS* $344,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $144,783
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$70,581
Cost:
$24,000
- - - - $70,581 8,463 -
-
kWh
-
-
$
$70,581
8,463
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$43,659
Cost:
$3,500
- - $(-360) - $44,019 5,278 -
-
kWh
$(-360)
-
$
$44,019
5,278
MMBtu
03: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA Savings:
$53,901
Cost:
$12,000
- - - - $53,901 6,463 -
-
kWh
-
-
$
$53,901
6,463
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,296
Cost:
$19,992
$29,296 302,860 - - - - $29,296
302,860
kWh
-
-
$
-
-
MMBtu
05: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$28,475
Cost:
$76,200
$(-6,036) (-21,046) - - $34,511 4,138 $(-6,036)
(-21,046)
kWh
-
-
$
$34,511
4,138
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$25,696
Cost:
$34,550
- - $25,696 - - - -
-
kWh
$25,696
-
$
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$25,395
Cost:
$2,100
$25,395 262,537 - - - - $25,395
262,537
kWh
-
-
$
-
-
MMBtu
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$21,259
Cost:
$25,425
- - - - $21,259 2,549 -
-
kWh
-
-
$
$21,259
2,549
MMBtu
09: 2.8112 COMBINE UTILITY METERS Savings:
$10,426
Cost:
$20,000
- - $10,426 - - - -
-
kWh
$10,426
-
$
-
-
MMBtu
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,516
Cost:
$1,250
$8,696 89,897 $(-180) - - - $8,696
89,897
kWh
$(-180)
-
$
-
-
MMBtu
11: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$7,681
Cost:
$10,660
- - - - $7,681 860 -
-
kWh
-
-
$
$7,681
860
MMBtu
12: 2.6232 INSTALL SET-BACK TIMERS Savings:
$6,981
Cost:
$1,150
- - - - $6,981 837 -
-
kWh
-
-
$
$6,981
837
MMBtu
13: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,036
Cost:
$38,700
- - - - $4,036 481 -
-
kWh
-
-
$
$4,036
481
MMBtu
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,586
Cost:
-
$3,586 37,076 - - - - $3,586
37,076
kWh
-
-
$
-
-
MMBtu
15: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,545
Cost:
$2,940
- - - - $3,545 425 -
-
kWh
-
-
$
$3,545
425
MMBtu
16: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,867
Cost:
$1,300
$1,867 19,302 - - - - $1,867
19,302
kWh
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$344,900
Cost:
$273,767
$62,804 690,626 $35,582 - $246,514 29,494 $62,804
690,626
kWh
$35,582
-
$
$246,514
29,494
MMBtu
TOTAL IMPLEMENTED Savings:
$144,783
Cost:
$170,077
$48,655 544,351 $25,696 - $70,432 8,384 $48,655
544,351
kWh
$25,696
-
$
$70,432
8,384
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas