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IAC Assessment: WV0382
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IAC Assessment: WV0382
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IAC Center West Virginia University
Assessment Year 2008
Principal Product BHT, MBMC Anti-oxidants
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 36
Plant Area (Sq.Ft.) 200,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $304,899 6,584,767 kWh $0.05
Electricity Demand $60,077 10,095 kW-months/year $5.95
Electricity Fees $3,852 - $ -
Natural Gas $1,583,617 189,209 MMBtu $8.37
TOTAL ENERGY COSTS $1,952,445
RECOMMENDED SAVINGS* $355,105 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $295,348
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$165,919
Cost:
$5,500
- - - - $173,979 20,786 $(-8,060) - -
-
kWh
-
-
kW-months/year
$173,979
20,786
MMBtu
$(-8,060)
-
$
02: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$109,212
Cost:
$38,900
- - - - $109,212 13,048 - - -
-
kWh
-
-
kW-months/year
$109,212
13,048
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,966
Cost:
$8,615
- - - - $18,966 2,266 - - -
-
kWh
-
-
kW-months/year
$18,966
2,266
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,388
Cost:
$8,615
- - - - $14,388 1,719 - - -
-
kWh
-
-
kW-months/year
$14,388
1,719
MMBtu
-
-
$
05: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$11,112
Cost:
$100,800
$6,114 613,200 $4,998 840 - - - - $6,114
613,200
kWh
$4,998
840
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$9,768
Cost:
$3,213
- - - - $9,768 1,167 - - -
-
kWh
-
-
kW-months/year
$9,768
1,167
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,784
Cost:
$224
- - - - $5,784 691 - - -
-
kWh
-
-
kW-months/year
$5,784
691
MMBtu
-
-
$
08: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$4,689
Cost:
$996
$4,361 94,192 $514 86 - - $(-186) - $4,361
94,192
kWh
$514
86
kW-months/year
-
-
MMBtu
$(-186)
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,240
Cost:
$1,000
$4,383 94,661 $518 87 - - $(-661) - $4,383
94,661
kWh
$518
87
kW-months/year
-
-
MMBtu
$(-661)
-
$
10: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$3,383
Cost:
$4,160
$(-101) (-2,173) $(-31) (-5) $3,515 420 - - $(-101)
(-2,173)
kWh
$(-31)
(-5)
kW-months/year
$3,515
420
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,016
Cost:
$195
$2,763 49,339 $253 45 - - - - $2,763
49,339
kWh
$253
45
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,884
Cost:
$3,093
$1,479 31,937 $405 68 - - - - $1,479
31,937
kWh
$405
68
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,076
Cost:
$31
$915 19,772 $161 27 - - - - $915
19,772
kWh
$161
27
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$902
Cost:
-
$765 16,521 $137 23 - - - - $765
16,521
kWh
$137
23
kW-months/year
-
-
MMBtu
-
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$766
Cost:
$3,539
$558 12,052 $208 35 - - - - $558
12,052
kWh
$208
35
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$355,105
Cost:
$178,881
$21,237 929,501 $7,163 1,206 $335,612 40,097 $(-8,907) - $21,237
929,501
kWh
$7,163
1,206
kW-months/year
$335,612
40,097
MMBtu
$(-8,907)
-
$
TOTAL IMPLEMENTED Savings:
$295,348
Cost:
$52,374
$9,362 191,876 $1,273 216 $292,959 35,001 $(-8,246) - $9,362
191,876
kWh
$1,273
216
kW-months/year
$292,959
35,001
MMBtu
$(-8,246)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes