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IAC Assessment: WV0383
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IAC Assessment: WV0383
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Newspaper
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 415
Plant Area (Sq.Ft.) 175,000
Annual Production 310 Tons
Production Hrs. Annual 6,570
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,285 7,323,380 kWh $0.03
Electricity Demand $202,279 17,683 kW-months/year $11.44
Natural Gas $67,019 5,610 MMBtu $11.95
TOTAL ENERGY COSTS $478,583
RECOMMENDED SAVINGS* $36,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,036
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$13,257
Cost:
$5,000
$486 16,994 $355 31 $12,416 1,039 - - $486
16,994
kWh
$355
31
kW-months/year
$12,416
1,039
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,179
Cost:
$7,500
$2,994 104,763 $2,185 191 - - - - $2,994
104,763
kWh
$2,185
191
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$4,983
Cost:
$9,450
- - - - $4,983 417 - - -
-
kWh
-
-
kW-months/year
$4,983
417
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,055
Cost:
$50
$1,762 61,640 $1,293 113 - - - - $1,762
61,640
kWh
$1,293
113
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,337
Cost:
$1,049
$1,227 42,947 $1,110 97 - - - - $1,227
42,947
kWh
$1,110
97
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,268
Cost:
$260
$1,307 45,728 $961 84 - - - - $1,307
45,728
kWh
$961
84
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,141
Cost:
$200
$659 23,051 $482 42 - - - - $659
23,051
kWh
$482
42
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,008
Cost:
$375
$585 20,486 $423 37 - - - - $585
20,486
kWh
$423
37
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,006
Cost:
$2,125
- - - - $1,006 84 - - -
-
kWh
-
-
kW-months/year
$1,006
84
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$742
Cost:
$1,995
$387 13,544 $355 31 - - - - $387
13,544
kWh
$355
31
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$655
Cost:
-
$380 13,262 $275 24 - - - - $380
13,262
kWh
$275
24
kW-months/year
-
-
MMBtu
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$380
Cost:
$800
- - - - $418 35 $(-38) - -
-
kWh
-
-
kW-months/year
$418
35
MMBtu
$(-38)
-
$
TOTAL RECOMMENDED Savings:
$36,011
Cost:
$28,804
$9,787 342,415 $7,439 650 $18,823 1,575 $(-38) - $9,787
342,415
kWh
$7,439
650
kW-months/year
$18,823
1,575
MMBtu
$(-38)
-
$
TOTAL IMPLEMENTED Savings:
$10,036
Cost:
$12,880
$2,659 93,020 $2,014 176 $5,401 452 $(-38) - $2,659
93,020
kWh
$2,014
176
kW-months/year
$5,401
452
MMBtu
$(-38)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes