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IAC Assessment: WV0384
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IAC Assessment: WV0384
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Poultry Feed
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $50,000,000-$100,000,000
# of Employees 36
Plant Area (Sq.Ft.) 22,000
Annual Production 416,000 Tons
Production Hrs. Annual 6,864
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $452,545 11,126,556 kWh $0.04
Electricity Demand $160,379 25,212 kW-months/year $6.36
Electricity Fees $1,044 - $ -
Natural Gas $523,823 51,814 MMBtu $10.11
TOTAL ENERGY COSTS $1,137,791
RECOMMENDED SAVINGS* $36,252 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,919
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$13,545
Cost:
$1,000
$11,259 276,834 $3,078 484 - - $(-792) - - - $11,259
276,834
kWh
$3,078
484
kW-months/year
-
-
MMBtu
$(-792)
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,724
Cost:
$1,094
$8,530 209,730 $2,344 367 - - $(-150) - - - $8,530
209,730
kWh
$2,344
367
kW-months/year
-
-
MMBtu
$(-150)
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,084
Cost:
$1,070
- - - - $3,084 305 - - - - -
-
kWh
-
-
kW-months/year
$3,084
305
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,032
Cost:
$577
- - - - $2,032 201 - - - - -
-
kWh
-
-
kW-months/year
$2,032
201
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,872
Cost:
$2,000
- - - - $2,022 200 $(-150) - - - -
-
kWh
-
-
kW-months/year
$2,022
200
MMBtu
$(-150)
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,800
Cost:
$11,500
- - - - - - - - $1,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,800
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,609
Cost:
$6,026
$960 33,634 $649 102 - - - - - - $960
33,634
kWh
$649
102
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$870
Cost:
$308
$387 9,527 $483 76 - - - - - - $387
9,527
kWh
$483
76
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$364
Cost:
$438
$286 7,028 $78 12 - - - - - - $286
7,028
kWh
$78
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$352
Cost:
$25
$276 6,796 $76 12 - - - - - - $276
6,796
kWh
$76
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$36,252
Cost:
$24,038
$21,698 543,549 $6,708 1,053 $7,138 706 $(-1,092) - $1,800 - $21,698
543,549
kWh
$6,708
1,053
kW-months/year
$7,138
706
MMBtu
$(-1,092)
-
$
$1,800
-
$
TOTAL IMPLEMENTED Savings:
$13,919
Cost:
$7,891
$10,439 266,715 $3,630 569 - - $(-150) - - - $10,439
266,715
kWh
$3,630
569
kW-months/year
-
-
MMBtu
$(-150)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes