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IAC Assessment: WV0385
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IAC Assessment: WV0385
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IAC Center West Virginia University
Assessment Year 2008
Principal Product Industrial Material Handling Products
NAICS 337215 - Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 330,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $444,969 7,696,391 kWh $0.06
Electricity Demand $159,359 16,644 kW-months/year $9.57
Natural Gas $188,846 17,248 MMBtu $10.95
TOTAL ENERGY COSTS $793,174
RECOMMENDED SAVINGS* $129,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,453
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$40,090
Cost:
$4,000
- - - - $40,165 3,668 $(-75) - - - -
-
kWh
-
-
kW-months/year
$40,165
3,668
MMBtu
$(-75)
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,198
Cost:
$81,425
$23,269 402,438 $10,929 1,142 - - - - - - $23,269
402,438
kWh
$10,929
1,142
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$14,879
Cost:
$21,600
$(-3,906) 67,548 $(-1,330) 124 $20,115 1,837 - - - - $(-3,906)
67,548
kWh
$(-1,330)
124
kW-months/year
$20,115
1,837
MMBtu
-
-
$
-
-
$
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$14,783
Cost:
$5,000
- - - - $14,783 1,350 - - - - -
-
kWh
-
-
kW-months/year
$14,783
1,350
MMBtu
-
-
$
-
-
$
05: 2.4155 STANDARDIZE MOTOR INVENTORY Savings:
$6,638
Cost:
$763
$5,573 96,377 $1,365 143 - - $(-300) - - - $5,573
96,377
kWh
$1,365
143
kW-months/year
-
-
MMBtu
$(-300)
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,599
Cost:
$548
$3,824 66,138 $775 81 - - - - - - $3,824
66,138
kWh
$775
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,100
Cost:
$140
$2,526 43,689 $574 60 - - - - - - $2,526
43,689
kWh
$574
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,980
Cost:
-
$1,526 26,408 $1,454 152 - - - - - - $1,526
26,408
kWh
$1,454
152
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,864
Cost:
$2,950
$2,670 46,171 $632 66 - - - - $(-438) - $2,670
46,171
kWh
$632
66
kW-months/year
-
-
MMBtu
-
-
$
$(-438)
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,986
Cost:
$792
$665 11,493 $1,321 138 - - - - - - $665
11,493
kWh
$1,321
138
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,425
Cost:
$4,393
$946 16,365 $479 50 - - - - - - $946
16,365
kWh
$479
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,167
Cost:
$925
$727 12,567 $440 46 - - - - - - $727
12,567
kWh
$440
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$527
Cost:
$100
$326 5,641 $201 21 - - - - - - $326
5,641
kWh
$201
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$324
Cost:
$50
$266 4,597 $58 6 - - - - - - $266
4,597
kWh
$58
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$129,560
Cost:
$122,686
$38,412 799,432 $16,898 2,029 $75,063 6,855 $(-375) - $(-438) - $38,412
799,432
kWh
$16,898
2,029
kW-months/year
$75,063
6,855
MMBtu
$(-375)
-
$
$(-438)
-
$
TOTAL IMPLEMENTED Savings:
$55,453
Cost:
$88,161
$38,655 668,549 $17,098 1,787 - - $(-300) - - - $38,655
668,549
kWh
$17,098
1,787
kW-months/year
-
-
MMBtu
$(-300)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost