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IAC Assessment: WV0387
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IAC Assessment: WV0387
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IAC Center West Virginia University
Assessment Year 2009
Principal Product Bed Pillows
NAICS 314120 - Curtain and Linen Mills
SIC 2392 - Housefurnishings, Nec
Sales $50,000,000-$100,000,000
# of Employees 237
Plant Area (Sq.Ft.) 190,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 4,680
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $224,789 2,784,600 kWh $0.08
Electricity Demand $41,017 6,167 kW-months/year $6.65
Electricity Fees $413 - $ -
Natural Gas $104,347 7,411 MMBtu $14.08
TOTAL ENERGY COSTS $370,566
RECOMMENDED SAVINGS* $81,634 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,474
Cost:
$56,368
$35,893 444,601 $7,581 1,140 - - $35,893
444,601
kWh
$7,581
1,140
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,123
Cost:
$12,560
$5,879 72,823 $1,244 187 - - $5,879
72,823
kWh
$1,244
187
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,978
Cost:
-
$4,936 61,140 $1,042 157 - - $4,936
61,140
kWh
$1,042
157
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,801
Cost:
$1,480
- - - - $4,801 341 -
-
kWh
-
-
kW-months/year
$4,801
341
MMBtu
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,208
Cost:
$47
$3,476 43,056 $732 110 - - $3,476
43,056
kWh
$732
110
kW-months/year
-
-
MMBtu
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,260
Cost:
$4,450
$3,260 - - - - - $3,260
-
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,818
Cost:
$148
$2,327 28,838 $491 74 - - $2,327
28,838
kWh
$491
74
kW-months/year
-
-
MMBtu
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,515
Cost:
$651
$2,023 27,140 $492 74 - - $2,023
27,140
kWh
$492
74
kW-months/year
-
-
MMBtu
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,292
Cost:
$3,840
$1,703 21,096 $589 89 - - $1,703
21,096
kWh
$589
89
kW-months/year
-
-
MMBtu
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,892
Cost:
-
$1,559 19,314 $333 50 - - $1,559
19,314
kWh
$333
50
kW-months/year
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,753
Cost:
$460
$1,447 17,921 $306 46 - - $1,447
17,921
kWh
$306
46
kW-months/year
-
-
MMBtu
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,520
Cost:
$28
$1,255 15,552 $265 40 - - $1,255
15,552
kWh
$265
40
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$81,634
Cost:
$80,032
$63,758 751,481 $13,075 1,967 $4,801 341 $63,758
751,481
kWh
$13,075
1,967
kW-months/year
$4,801
341
MMBtu
TOTAL IMPLEMENTED Savings:
$58,197
Cost:
$57,195
$47,993 596,585 $10,204 1,535 - - $47,993
596,585
kWh
$10,204
1,535
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas