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IAC Assessment: WV0392
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IAC Assessment: WV0392
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IAC Center West Virginia University
Assessment Year 2009
Principal Product Printed Books and Forms
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $1,000,000-$5,000,000
# of Employees 400
Plant Area (Sq.Ft.) 180,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $358,018 6,377,640 kWh $0.06
Electricity Demand $88,023 13,197 kW-months/year $6.67
Electricity Fees $1,095 - $ -
Natural Gas $26,224 2,080 MMBtu $12.61
TOTAL ENERGY COSTS $473,360
RECOMMENDED SAVINGS* $58,361 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,626
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,773
Cost:
$18,784
$16,645 296,483 $3,128 469 - - - - $16,645
296,483
kWh
$3,128
469
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,132
Cost:
$1,667
$8,711 155,164 $1,421 213 - - - - $8,711
155,164
kWh
$1,421
213
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,526
Cost:
$6,750
$4,946 88,104 $580 87 - - - - $4,946
88,104
kWh
$580
87
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,525
Cost:
$2,660
$310 5,526 $53 8 $5,162 416 - - $310
5,526
kWh
$53
8
kW-months/year
$5,162
416
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,417
Cost:
$1,000
$4,005 71,336 $654 98 - - $(-242) - $4,005
71,336
kWh
$654
98
kW-months/year
-
-
MMBtu
$(-242)
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,444
Cost:
$681
$3,217 57,298 $527 79 - - $(-300) - $3,217
57,298
kWh
$527
79
kW-months/year
-
-
MMBtu
$(-300)
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,252
Cost:
$392
$2,798 39,735 $454 68 - - - - $2,798
39,735
kWh
$454
68
kW-months/year
-
-
MMBtu
-
-
$
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,814
Cost:
$5,000
$2,420 43,100 $394 59 - - - - $2,420
43,100
kWh
$394
59
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,192
Cost:
-
$1,885 33,575 $307 46 - - - - $1,885
33,575
kWh
$307
46
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$870
Cost:
$660
$750 13,367 $120 18 - - - - $750
13,367
kWh
$120
18
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$416
Cost:
$283
$356 6,339 $60 9 - - - - $356
6,339
kWh
$60
9
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$58,361
Cost:
$37,877
$46,043 810,027 $7,698 1,154 $5,162 416 $(-542) - $46,043
810,027
kWh
$7,698
1,154
kW-months/year
$5,162
416
MMBtu
$(-542)
-
$
TOTAL IMPLEMENTED Savings:
$43,626
Cost:
$22,807
$37,617 659,930 $6,551 982 - - $(-542) - $37,617
659,930
kWh
$6,551
982
kW-months/year
-
-
MMBtu
$(-542)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes