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IAC Assessment: WV0394
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IAC Assessment: WV0394
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IAC Center West Virginia University
Assessment Year 2009
Principal Product aircraft de-icing systems
NAICS 336413 - Other Aircraft Parts and Auxiliary Equipment Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $100,000,000-$500,000,000
# of Employees 370
Plant Area (Sq.Ft.) 14,700
Annual Production 115,000,000 Units
Production Hrs. Annual 6,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,942 4,899,679 kWh $0.03
Electricity Demand $137,023 12,419 kW-months/year $11.03
Electricity Fees $250 - $ -
Natural Gas $331,669 27,472 MMBtu $12.07
TOTAL ENERGY COSTS $594,884
RECOMMENDED SAVINGS* $170,416 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1125 CONVERT TO OXYFUEL BURNERS Savings:
$81,984
Cost:
$49,000
$(-575) (-22,380) $(-494) (-45) $2,317 192 $80,736 - $(-575)
(-22,380)
kWh
$(-494)
(-45)
kW-months/year
$2,317
192
MMBtu
$80,736
-
$
02: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$22,727
Cost:
$50,200
$1,263 49,137 $927 84 $23,537 1,950 $(-3,000) - $1,263
49,137
kWh
$927
84
kW-months/year
$23,537
1,950
MMBtu
$(-3,000)
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$19,052
Cost:
$63,760
$(-19) (-756) $(-132) (-12) $19,203 1,591 - - $(-19)
(-756)
kWh
$(-132)
(-12)
kW-months/year
$19,203
1,591
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,978
Cost:
$19,253
$8,599 334,605 $7,379 669 - - - - $8,599
334,605
kWh
$7,379
669
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,870
Cost:
$8,495
- - - - $7,870 652 - - -
-
kWh
-
-
kW-months/year
$7,870
652
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,269
Cost:
$600
- - - - $5,407 448 $(-138) - -
-
kWh
-
-
kW-months/year
$5,407
448
MMBtu
$(-138)
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,911
Cost:
$4,500
- - - - $3,911 324 - - -
-
kWh
-
-
kW-months/year
$3,911
324
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,395
Cost:
$678
$1,901 73,976 $1,632 148 - - $(-138) - $1,901
73,976
kWh
$1,632
148
kW-months/year
-
-
MMBtu
$(-138)
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,940
Cost:
$1,000
$1,711 66,578 $1,467 133 - - $(-238) - $1,711
66,578
kWh
$1,467
133
kW-months/year
-
-
MMBtu
$(-238)
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,627
Cost:
$6,370
$3,369 131,094 $(-742) (-67) - - - - $3,369
131,094
kWh
$(-742)
(-67)
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,448
Cost:
$619
- - - - $1,448 120 - - -
-
kWh
-
-
kW-months/year
$1,448
120
MMBtu
-
-
$
12: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,118
Cost:
$1,017
$324 12,599 $794 72 - - - - $324
12,599
kWh
$794
72
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$998
Cost:
-
$534 20,780 $464 42 - - - - $534
20,780
kWh
$464
42
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$764
Cost:
$480
$411 15,991 $353 32 - - - - $411
15,991
kWh
$353
32
kW-months/year
-
-
MMBtu
-
-
$
15: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$335
Cost:
$158
$181 7,027 $154 14 - - - - $181
7,027
kWh
$154
14
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$170,416
Cost:
$206,130
$17,699 688,651 $11,802 1,070 $63,693 5,277 $77,222 - $17,699
688,651
kWh
$11,802
1,070
kW-months/year
$63,693
5,277
MMBtu
$77,222
-
$
TOTAL IMPLEMENTED Savings:
$53,090
Cost:
$72,508
$14,189 552,103 $12,023 1,090 $30,392 2,518 $(-3,514) - $14,189
552,103
kWh
$12,023
1,090
kW-months/year
$30,392
2,518
MMBtu
$(-3,514)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes