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IAC Assessment: WV0395
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IAC Assessment: WV0395
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IAC Center West Virginia University
Assessment Year 2009
Principal Product White Oils, Waxes and Petrolatums
NAICS 324191 - Petroleum Lubricating Oil and Grease Manufacturing
SIC 2911 - Petroleum Refining
Sales $100,000,000-$500,000,000
# of Employees 140
Plant Area (Sq.Ft.) 5,227,200
Annual Production 50,000 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,082,729 28,771,600 kWh $0.04
Electricity Demand $484,753 53,701 kW-months/year $9.03
Natural Gas $5,558,854 582,079 MMBtu $9.55
Fuel Oil #6 $3,404,433 462,008 MMBtu $7.37
TOTAL ENERGY COSTS $10,530,769
RECOMMENDED SAVINGS* $913,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $189,911
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $
01: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$216,842
Cost:
$130,000
$(-7,377) (-196,049) $(-2,425) (-269) $13,341 1,397 - - - - - - $213,303 - $(-7,377)
(-196,049)
kWh
$(-2,425)
(-269)
kW-months/year
$13,341
1,397
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
$213,303
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$169,299
Cost:
$189,633
- - - - $169,299 17,728 - - - - - - - - -
-
kWh
-
-
kW-months/year
$169,299
17,728
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$144,811
Cost:
$1,000
- - - - $76,400 8,000 $69,086 9,374 - - $(-675) - - - -
-
kWh
-
-
kW-months/year
$76,400
8,000
MMBtu
$69,086
9,374
MMBtu
-
-
gal
$(-675)
-
$
-
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$114,898
Cost:
$80,000
- - - - $26,348 2,759 $81,350 11,038 $7,200 - - - - - -
-
kWh
-
-
kW-months/year
$26,348
2,759
MMBtu
$81,350
11,038
MMBtu
$7,200
-
gal
-
-
$
-
-
$
05: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$113,873
Cost:
$56,000
$3,231 85,853 $849 94 $43,500 4,555 $66,293 8,995 - - - - - - $3,231
85,853
kWh
$849
94
kW-months/year
$43,500
4,555
MMBtu
$66,293
8,995
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$104,843
Cost:
$11,000
$98,865 2,627,299 $5,978 662 - - - - - - - - - - $98,865
2,627,299
kWh
$5,978
662
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$26,253
Cost:
$2,304
- - - - $26,253 2,749 - - - - - - - - -
-
kWh
-
-
kW-months/year
$26,253
2,749
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$18,362
Cost:
$1,925
$14,054 373,482 $5,508 610 - - - - - - $(-1,200) - - - $14,054
373,482
kWh
$5,508
610
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$(-1,200)
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,963
Cost:
$1,941
$2,581 68,581 $1,382 153 - - - - - - - - - - $2,581
68,581
kWh
$1,382
153
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$485
Cost:
$300
$259 6,889 $226 25 - - - - - - - - - - $259
6,889
kWh
$226
25
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$913,629
Cost:
$474,103
$111,613 2,966,055 $11,518 1,275 $355,141 37,188 $216,729 29,407 $7,200 - $(-1,875) - $213,303 - $111,613
2,966,055
kWh
$11,518
1,275
kW-months/year
$355,141
37,188
MMBtu
$216,729
29,407
MMBtu
$7,200
-
gal
$(-1,875)
-
$
$213,303
-
$
TOTAL IMPLEMENTED Savings:
$189,911
Cost:
$5,529
$14,313 380,371 $5,734 635 $102,653 10,749 $69,086 9,374 - - $(-1,875) - - - $14,313
380,371
kWh
$5,734
635
kW-months/year
$102,653
10,749
MMBtu
$69,086
9,374
MMBtu
-
-
gal
$(-1,875)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #6 Other Liquid (non-haz) Personnel Changes Ancillary Material Cost