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IAC Assessment: WV0397
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IAC Assessment: WV0397
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IAC Center West Virginia University
Assessment Year 2009
Principal Product Pharmaceutical Pills
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $100,000,000-$500,000,000
# of Employees 2,100
Plant Area (Sq.Ft.) 1,459,343
Annual Production 50,000,000 Units
Production Hrs. Annual 6,240
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,289,601 47,280,339 kWh $0.03
Electricity Demand $620,337 86,041 kW-months/year $7.21
Electricity Fees $37,635 - $ -
Natural Gas $1,514,630 165,952 MMBtu $9.13
TOTAL ENERGY COSTS $3,462,203
RECOMMENDED SAVINGS* $493,360 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,366
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$153,645
Cost:
$145,000
$12,472 457,193 $4,492 623 $136,681 15,053 - - - - $12,472
457,193
kWh
$4,492
623
kW-months/year
$136,681
15,053
MMBtu
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$81,057
Cost:
$131,239
$55,000 2,016,116 $26,057 3,614 - - - - - - $55,000
2,016,116
kWh
$26,057
3,614
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$77,885
Cost:
$17,000
$13,580 497,815 - - $64,305 7,082 - - - - $13,580
497,815
kWh
-
-
kW-months/year
$64,305
7,082
MMBtu
-
-
$
-
-
$
04: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$56,916
Cost:
$80,000
- - - - $56,916 6,234 - - - - -
-
kWh
-
-
kW-months/year
$56,916
6,234
MMBtu
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$40,984
Cost:
$44,000
- - - - - - - - $40,984 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$40,984
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$26,130
Cost:
$36,900
- - - - $26,130 2,862 - - - - -
-
kWh
-
-
kW-months/year
$26,130
2,862
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$17,728
Cost:
-
$12,121 444,330 $5,607 771 - - - - - - $12,121
444,330
kWh
$5,607
771
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,726
Cost:
$1,000
- - - - $16,251 1,780 $(-525) - - - -
-
kWh
-
-
kW-months/year
$16,251
1,780
MMBtu
$(-525)
-
$
-
-
$
09: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$9,377
Cost:
$49,300
- - - - $9,377 1,027 - - - - -
-
kWh
-
-
kW-months/year
$9,377
1,027
MMBtu
-
-
$
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,120
Cost:
$5,500
- - - - $11,120 1,218 $(-4,000) - - - -
-
kWh
-
-
kW-months/year
$11,120
1,218
MMBtu
$(-4,000)
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,792
Cost:
$19,960
$5,768 211,438 $1,024 142 - - - - - - $5,768
211,438
kWh
$1,024
142
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$493,360
Cost:
$529,899
$98,941 3,626,892 $37,180 5,150 $320,780 35,256 $(-4,525) - $40,984 - $98,941
3,626,892
kWh
$37,180
5,150
kW-months/year
$320,780
35,256
MMBtu
$(-4,525)
-
$
$40,984
-
$
TOTAL IMPLEMENTED Savings:
$47,366
Cost:
$26,460
$17,889 655,768 $6,631 913 $27,371 2,998 $(-4,525) - - - $17,889
655,768
kWh
$6,631
913
kW-months/year
$27,371
2,998
MMBtu
$(-4,525)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes