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IAC Assessment: WV0399
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DOE MESC
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IAC Assessment: WV0399
IAC Center West Virginia University
Assessment Year 2010
Principal Product Core Veneer
NAICS 321211 - Hardwood Veneer and Plywood Manufacturing
SIC 2435 - Hardwood Veneer And Plywood
Sales $10,000,000-$50,000,000
# of Employees 221
Plant Area (Sq.Ft.) 190,375
Annual Production 175,000,000 Units
Production Hrs. Annual 8,400
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $624,450 23,065,269 kWh $0.03
Electricity Demand $563,339 41,983 kW-months/year $13.42
Electricity Fees $1,084 - $ -
TOTAL ENERGY COSTS $1,188,873
RECOMMENDED SAVINGS* $554,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $179,296
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Personnel Changes Electricity Usage Electricity Demand Wood Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$215,411
Cost:
$540,000
$140,315 5,027,400 $96,311 7,182 $(-21,215) (-22,332) - - $140,315
5,027,400
kWh
$96,311
7,182
kW-months/year
$(-21,215)
(-22,332)
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$154,014
Cost:
$106,000
- - - - $154,014 162,120 - - -
-
kWh
-
-
kW-months/year
$154,014
162,120
MMBtu
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$83,144
Cost:
$7,290
- - - - $83,144 87,518 - - -
-
kWh
-
-
kW-months/year
$83,144
87,518
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,930
Cost:
$39,900
- - - - $37,930 39,926 - - -
-
kWh
-
-
kW-months/year
$37,930
39,926
MMBtu
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$18,121
Cost:
$1,644
$10,834 388,177 $7,443 555 - - $(-156) - $10,834
388,177
kWh
$7,443
555
kW-months/year
-
-
MMBtu
$(-156)
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$16,812
Cost:
-
$9,973 357,321 $6,839 510 - - - - $9,973
357,321
kWh
$6,839
510
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,889
Cost:
-
$5,878 210,682 $4,011 299 - - - - $5,878
210,682
kWh
$4,011
299
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,515
Cost:
$1,717
$3,860 138,294 $2,655 198 - - - - $3,860
138,294
kWh
$2,655
198
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$3,930
Cost:
$1,000
$3,378 121,016 $2,320 173 - - $(-1,768) - $3,378
121,016
kWh
$2,320
173
kW-months/year
-
-
MMBtu
$(-1,768)
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,955
Cost:
$3,544
- - - - $2,955 3,113 - - -
-
kWh
-
-
kW-months/year
$2,955
3,113
MMBtu
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,309
Cost:
$4,560
- - - - $2,309 2,425 - - -
-
kWh
-
-
kW-months/year
$2,309
2,425
MMBtu
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,246
Cost:
$26
$1,334 47,785 $912 68 - - - - $1,334
47,785
kWh
$912
68
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,498
Cost:
$4,153
$667 23,906 $831 62 - - - - $667
23,906
kWh
$831
62
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$554,774
Cost:
$709,834
$176,239 6,314,581 $121,322 9,047 $259,137 272,770 $(-1,924) - $176,239
6,314,581
kWh
$121,322
9,047
kW-months/year
$259,137
272,770
MMBtu
$(-1,924)
-
$
TOTAL IMPLEMENTED Savings:
$179,296
Cost:
$55,095
$33,923 1,215,490 $23,268 1,735 $124,029 130,557 $(-1,924) - $33,923
1,215,490
kWh
$23,268
1,735
kW-months/year
$124,029
130,557
MMBtu
$(-1,924)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Wood Personnel Changes Electricity Usage Electricity Demand Wood Personnel Changes