IAC logo
IAC Assessment: WV0401
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0401
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2010
Principal Product Paper Board
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 12,000 Tons
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $641,649 16,336,800 kWh $0.04
Electricity Demand $510,871 30,396 kW-months/year $16.81
Other Gas $336,544 26,944 MMBtu $12.49
TOTAL ENERGY COSTS $1,489,064
RECOMMENDED SAVINGS* $235,626 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $139,827
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$61,713
Cost:
$37,440
- - - - $61,713 4,971 - - - - -
-
kWh
-
-
kW-months/year
$61,713
4,971
MMBtu
-
-
$
-
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$57,379
Cost:
$6,240
- - - - $57,379 4,594 - - - - -
-
kWh
-
-
kW-months/year
$57,379
4,594
MMBtu
-
-
$
-
-
$
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$38,419
Cost:
$128,000
$(-3,932) (-99,114) $(-2,286) (-136) $47,637 3,814 $(-3,000) - - - $(-3,932)
(-99,114)
kWh
$(-2,286)
(-136)
kW-months/year
$47,637
3,814
MMBtu
$(-3,000)
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$19,593
Cost:
$1,638
$12,552 316,407 $7,275 433 - - $(-234) - - - $12,552
316,407
kWh
$7,275
433
kW-months/year
-
-
MMBtu
$(-234)
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,792
Cost:
$7,958
$9,993 251,891 $5,799 345 - - - - - - $9,993
251,891
kWh
$5,799
345
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$11,226
Cost:
$20,400
$(-2,420) (-60,993) $(-1,412) (-84) $21,058 1,686 - - $(-6,000) - $(-2,420)
(-60,993)
kWh
$(-1,412)
(-84)
kW-months/year
$21,058
1,686
MMBtu
-
-
$
$(-6,000)
-
$
07: 2.7293 INSTALL DRY SPRINKLER SYSTEM OR OTHER METHOD TO REDUCE HEATING REQUIREMENTS Savings:
$7,432
Cost:
$16,240
- - - - $7,432 595 - - - - -
-
kWh
-
-
kW-months/year
$7,432
595
MMBtu
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$6,432
Cost:
$2,028
- - - - $6,432 515 - - - - -
-
kWh
-
-
kW-months/year
$6,432
515
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,622
Cost:
$312
$3,554 89,594 $2,068 123 - - - - - - $3,554
89,594
kWh
$2,068
123
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,683
Cost:
$858
$2,330 58,736 $1,353 80 - - - - - - $2,330
58,736
kWh
$1,353
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,378
Cost:
$936
$2,134 53,800 $1,244 74 - - - - - - $2,134
53,800
kWh
$1,244
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,182
Cost:
$2,886
$1,820 45,885 $1,362 81 - - - - - - $1,820
45,885
kWh
$1,362
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,239
Cost:
$1,000
$785 19,780 $454 27 - - - - - - $785
19,780
kWh
$454
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$536
Cost:
$52
$536 13,507 - - - - - - - - $536
13,507
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$235,626
Cost:
$225,988
$27,352 689,493 $15,857 943 $201,651 16,175 $(-3,234) - $(-6,000) - $27,352
689,493
kWh
$15,857
943
kW-months/year
$201,651
16,175
MMBtu
$(-3,234)
-
$
$(-6,000)
-
$
TOTAL IMPLEMENTED Savings:
$139,827
Cost:
$168,876
$10,336 260,550 $5,985 356 $132,506 10,609 $(-3,000) - $(-6,000) - $10,336
260,550
kWh
$5,985
356
kW-months/year
$132,506
10,609
MMBtu
$(-3,000)
-
$
$(-6,000)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Other Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Gas Personnel Changes Administrative Changes