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IAC Assessment: WV0406
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IAC Assessment: WV0406
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Galvanized Steel
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3496 - Misc. Fabricated Wire Products
Sales $100,000,000-$500,000,000
# of Employees 65
Plant Area (Sq.Ft.) 106,165
Annual Production 300,000 Tons
Production Hrs. Annual 8,312
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $616,823 9,393,600 kWh $0.07
Electricity Demand $157,075 23,875 kW-months/year $6.58
Electricity Fees $288 - $ -
Natural Gas $2,644,248 226,896 MMBtu $11.65
TOTAL ENERGY COSTS $3,418,434
RECOMMENDED SAVINGS* $280,344 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,098
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$165,791
Cost:
$87,000
- - - - $165,791 13,158 -
-
kWh
-
-
kW-months/year
$165,791
13,158
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$75,243
Cost:
$91,000
$(-371) (-5,652) $(-53) (-8) $75,667 6,495 $(-371)
(-5,652)
kWh
$(-53)
(-8)
kW-months/year
$75,667
6,495
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,098
Cost:
$49,200
$15,335 233,405 $1,763 268 - - $15,335
233,405
kWh
$1,763
268
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,356
Cost:
$7,809
$13,408 204,084 $1,948 296 - - $13,408
204,084
kWh
$1,948
296
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,767
Cost:
$65
$3,293 50,121 $474 72 - - $3,293
50,121
kWh
$474
72
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,089
Cost:
$245
$2,714 41,310 $375 57 - - $2,714
41,310
kWh
$375
57
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$280,344
Cost:
$235,319
$34,379 523,268 $4,507 685 $241,458 19,653 $34,379
523,268
kWh
$4,507
685
kW-months/year
$241,458
19,653
MMBtu
TOTAL IMPLEMENTED Savings:
$17,098
Cost:
$49,200
$15,335 233,405 $1,763 268 - - $15,335
233,405
kWh
$1,763
268
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas