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IAC Assessment: WV0407
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DOE MESC
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IAC Assessment: WV0407
IAC Center West Virginia University
Assessment Year 2010
Principal Product organo functional silanes
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 457,000
Annual Production 38,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,655,601 55,103,450 kWh $0.03
Electricity Demand $877,398 88,405 kW-months/year $9.92
Natural Gas $4,177,623 560,430 MMBtu $7.45
TOTAL ENERGY COSTS $6,710,622
RECOMMENDED SAVINGS* $1,506,959 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $259,038
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2423 INSTALL WASTE HEAT BOILER TO PRODUCE STEAM Savings:
$622,016
Cost:
$798,300
$(-3,392) (-73,518) - - $645,408 86,632 $(-20,000) - $(-3,392)
(-73,518)
kWh
-
-
kW-months/year
$645,408
86,632
MMBtu
$(-20,000)
-
$
02: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$542,540
Cost:
$1,200,000
$1,269,597 42,249,480 $574,130 57,876 $(-1,301,187) (-174,656) - - $1,269,597
42,249,480
kWh
$574,130
57,876
kW-months/year
$(-1,301,187)
(-174,656)
MMBtu
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$235,631
Cost:
$5,500
- - - - $258,671 34,721 $(-23,040) - -
-
kWh
-
-
kW-months/year
$258,671
34,721
MMBtu
$(-23,040)
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$43,962
Cost:
$96,200
- - - - $43,962 5,901 - - -
-
kWh
-
-
kW-months/year
$43,962
5,901
MMBtu
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$20,301
Cost:
$7,920
- - - - $20,301 2,725 - - -
-
kWh
-
-
kW-months/year
$20,301
2,725
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,102
Cost:
$43,400
- - - - $19,102 2,564 - - -
-
kWh
-
-
kW-months/year
$19,102
2,564
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,842
Cost:
$772
$7,995 266,069 $3,615 364 - - $(-768) - $7,995
266,069
kWh
$3,615
364
kW-months/year
-
-
MMBtu
$(-768)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,003
Cost:
$17,348
$3,274 108,939 $1,729 174 - - - - $3,274
108,939
kWh
$1,729
174
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,209
Cost:
$7,158
$2,207 73,435 $1,002 101 - - - - $2,207
73,435
kWh
$1,002
101
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,353
Cost:
$1,000
$5,997 199,551 $2,708 273 - - $(-4,352) - $5,997
199,551
kWh
$2,708
273
kW-months/year
-
-
MMBtu
$(-4,352)
-
$
TOTAL RECOMMENDED Savings:
$1,506,959
Cost:
$2,177,598
$1,285,678 42,823,956 $583,184 58,788 $(-313,743) (-42,113) $(-48,160) - $1,285,678
42,823,956
kWh
$583,184
58,788
kW-months/year
$(-313,743)
(-42,113)
MMBtu
$(-48,160)
-
$
TOTAL IMPLEMENTED Savings:
$259,038
Cost:
$31,778
$19,473 647,994 $9,054 912 $258,671 34,721 $(-28,160) - $19,473
647,994
kWh
$9,054
912
kW-months/year
$258,671
34,721
MMBtu
$(-28,160)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes