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IAC Assessment: WV0410
Sponsored by:
EERE AMO
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IAC Assessment: WV0410
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IAC Center West Virginia University
Assessment Year 2010
Principal Product Printed Circuit Board
NAICS 334412 - Bare Printed Circuit Board Manufacturing
SIC 3672 - Printed Circuit Boards
Sales $20,000,000
# of Employees 104
Plant Area (Sq.Ft.) 65,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,590
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,922 2,656,830 kWh $0.10
Electricity Demand $13,274 5,451 kW-months/year $2.44
Natural Gas $15,912 1,469 MMBtu $10.83
TOTAL ENERGY COSTS $305,108
RECOMMENDED SAVINGS* $110,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,875
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$92,924
Cost:
-
- - - - $92,924 - - - - - -
-
kWh
-
-
kW-months/year
$92,924
-
$
-
-
MMBtu
-
-
$
02: 2.7222 AIR CONDITION ONLY SPACE IN USE Savings:
$6,499
Cost:
$900
$4,232 40,727 $144 59 - - $2,123 196 - - $4,232
40,727
kWh
$144
59
kW-months/year
-
-
$
$2,123
196
MMBtu
-
-
$
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,551
Cost:
$2,200
$1,721 16,572 - - - - $1,830 169 - - $1,721
16,572
kWh
-
-
kW-months/year
-
-
$
$1,830
169
MMBtu
-
-
$
04: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,907
Cost:
$618
$1,850 17,806 $57 23 - - - - - - $1,850
17,806
kWh
$57
23
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,430
Cost:
$5,800
- - - - - - $1,430 132 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,430
132
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,273
Cost:
$210
$1,200 11,545 $73 30 - - - - - - $1,200
11,545
kWh
$73
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$1,222
Cost:
$3,100
- - - - - - $1,722 159 $(-500) - -
-
kWh
-
-
kW-months/year
-
-
$
$1,722
159
MMBtu
$(-500)
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,020
Cost:
$67
$961 9,253 $59 24 - - - - - - $961
9,253
kWh
$59
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$563
Cost:
$274
- - - - - - $563 52 - - -
-
kWh
-
-
kW-months/year
-
-
$
$563
52
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$200
Cost:
$20
$188 1,727 $12 5 - - - - - - $188
1,727
kWh
$12
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$145
Cost:
$440
$138 1,333 $7 3 - - - - - - $138
1,333
kWh
$7
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$110,734
Cost:
$13,629
$10,290 98,963 $352 144 $92,924 - $7,668 708 $(-500) - $10,290
98,963
kWh
$352
144
kW-months/year
$92,924
-
$
$7,668
708
MMBtu
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$100,875
Cost:
$3,115
$5,920 56,903 $201 82 $92,924 - $1,830 169 - - $5,920
56,903
kWh
$201
82
kW-months/year
$92,924
-
$
$1,830
169
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes