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IAC Assessment: WV0413
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IAC Assessment: WV0413
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IAC Center West Virginia University
Assessment Year 2010
Principal Product aluminium windows and doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $100,000,000-$500,000,000
# of Employees 900
Plant Area (Sq.Ft.) 900,000
Annual Production 2,160 Thousand Gallons
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,622,448 22,318,638 kWh $0.07
Natural Gas $662,877 127,004 MMBtu $5.22
TOTAL ENERGY COSTS $2,285,325
RECOMMENDED SAVINGS* $463,677 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $201,014
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$108,743
Cost:
$89,900
- - $108,743 20,832 - - - - -
-
kWh
$108,743
20,832
MMBtu
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$89,967
Cost:
$129,542
- - $89,967 17,235 - - - - -
-
kWh
$89,967
17,235
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$77,291
Cost:
$154,121
$77,291 1,063,300 - - - - - - $77,291
1,063,300
kWh
-
-
MMBtu
-
-
$
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$59,435
Cost:
$55,000
$59,435 817,656 - - - - - - $59,435
817,656
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.2514 COVER OPEN TANKS Savings:
$41,697
Cost:
$9,404
- - $41,697 7,988 - - - - -
-
kWh
$41,697
7,988
MMBtu
-
-
$
-
-
$
06: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$24,889
Cost:
$9,534
$(-353) (-4,851) $25,317 4,850 $(-75) - - - $(-353)
(-4,851)
kWh
$25,317
4,850
MMBtu
$(-75)
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$14,418
Cost:
-
- - $14,418 2,762 - - - - -
-
kWh
$14,418
2,762
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,163
Cost:
$1,048
- - $12,163 2,330 - - - - -
-
kWh
$12,163
2,330
MMBtu
-
-
$
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,138
Cost:
$1,674
$12,448 171,247 - - $(-2,310) - - - $12,448
171,247
kWh
-
-
MMBtu
$(-2,310)
-
$
-
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,565
Cost:
$7,770
$6,565 90,313 - - - - - - $6,565
90,313
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,414
Cost:
-
$9,164 126,074 - - - - $(-2,750) - $9,164
126,074
kWh
-
-
MMBtu
-
-
$
$(-2,750)
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,242
Cost:
$16,759
$4,242 58,351 - - - - - - $4,242
58,351
kWh
-
-
MMBtu
-
-
$
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,528
Cost:
$1,876
$3,528 48,538 - - - - - - $3,528
48,538
kWh
-
-
MMBtu
-
-
$
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,830
Cost:
$6,571
$2,830 38,939 - - - - - - $2,830
38,939
kWh
-
-
MMBtu
-
-
$
-
-
$
15: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,069
Cost:
$1,000
- - $1,300 249 $(-231) - - - -
-
kWh
$1,300
249
MMBtu
$(-231)
-
$
-
-
$
16: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$288
Cost:
$357
$288 3,961 - - - - - - $288
3,961
kWh
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$463,677
Cost:
$484,556
$175,438 2,413,528 $293,605 56,246 $(-2,616) - $(-2,750) - $175,438
2,413,528
kWh
$293,605
56,246
MMBtu
$(-2,616)
-
$
$(-2,750)
-
$
TOTAL IMPLEMENTED Savings:
$201,014
Cost:
$245,016
$165,345 2,274,677 $41,035 7,861 $(-2,616) - $(-2,750) - $165,345
2,274,677
kWh
$41,035
7,861
MMBtu
$(-2,616)
-
$
$(-2,750)
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost