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IAC Assessment: WV0414
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IAC Assessment: WV0414
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IAC Center West Virginia University
Assessment Year 2010
Principal Product PVC fill media for cooling tower and waste water treatment
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 120,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,561 4,570,983 kWh $0.04
Electricity Demand $165,446 15,498 kW-months/year $10.68
Natural Gas $48,630 4,461 MMBtu $10.90
TOTAL ENERGY COSTS $394,637
RECOMMENDED SAVINGS* $65,456 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,359
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$22,889
Cost:
$18,300
$(-358) (-9,053) - - $23,597 2,191 $(-350) - $(-358)
(-9,053)
kWh
-
-
kW-months/year
$23,597
2,191
MMBtu
$(-350)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,304
Cost:
$42,420
$6,911 174,953 $5,393 505 - - - - $6,911
174,953
kWh
$5,393
505
kW-months/year
-
-
MMBtu
-
-
$
03: 2.5123 REDUCE FLUID FLOW RATES Savings:
$7,185
Cost:
$280
$4,034 102,114 $3,151 295 - - - - $4,034
102,114
kWh
$3,151
295
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,064
Cost:
$15,400
$3,405 86,191 $2,659 249 - - - - $3,405
86,191
kWh
$2,659
249
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,414
Cost:
$400
- - - - $3,414 317 - - -
-
kWh
-
-
kW-months/year
$3,414
317
MMBtu
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,403
Cost:
$5,310
- - - - $3,403 316 - - -
-
kWh
-
-
kW-months/year
$3,403
316
MMBtu
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,505
Cost:
$14,000
$1,341 33,953 $1,164 109 - - - - $1,341
33,953
kWh
$1,164
109
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,467
Cost:
$3,614
$730 18,475 $737 69 - - - - $730
18,475
kWh
$737
69
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,409
Cost:
$835
$790 20,001 $619 58 - - - - $790
20,001
kWh
$619
58
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4311 RECOVER MECHANICAL ENERGY Savings:
$1,362
Cost:
$1,000
$945 23,935 $737 69 - - $(-320) - $945
23,935
kWh
$737
69
kW-months/year
-
-
MMBtu
$(-320)
-
$
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,335
Cost:
$1,070
- - - - $1,335 124 - - -
-
kWh
-
-
kW-months/year
$1,335
124
MMBtu
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,318
Cost:
$740
$941 23,816 $737 69 - - $(-360) - $941
23,816
kWh
$737
69
kW-months/year
-
-
MMBtu
$(-360)
-
$
13: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$413
Cost:
$465
$231 5,860 $182 17 - - - - $231
5,860
kWh
$182
17
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$388
Cost:
$1,735
- - - - $388 36 - - -
-
kWh
-
-
kW-months/year
$388
36
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$65,456
Cost:
$105,569
$18,970 480,245 $15,379 1,440 $32,137 2,984 $(-1,030) - $18,970
480,245
kWh
$15,379
1,440
kW-months/year
$32,137
2,984
MMBtu
$(-1,030)
-
$
TOTAL IMPLEMENTED Savings:
$25,359
Cost:
$50,859
$13,561 343,293 $10,755 1,007 $1,723 160 $(-680) - $13,561
343,293
kWh
$10,755
1,007
kW-months/year
$1,723
160
MMBtu
$(-680)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes