Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2010 |
| Principal Product | Thermoplastics resins |
| NAICS | 325991 - Custom Compounding of Purchased Resins |
| SIC | 3087 - Custom Compound Purchased Resins |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 25,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $728,201 | 11,745,600 | kWh | $0.06 |
| Electricity Demand | $215,647 | 26,956 | kW-months/year | $8.00 |
| Natural Gas | $165,514 | 14,148 | MMBtu | $11.70 |
| TOTAL ENERGY COSTS | $1,109,362 | |||
| RECOMMENDED SAVINGS* | $91,992 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $49,139 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE |
Savings: $34,786 Cost: $29,500 |
$7,286 | 117,493 | - | - | - | - | - | - | $27,500 | - |
$7,286 117,493 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$27,500 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $22,811 Cost: $46,085 |
$18,131 | 292,433 | $4,680 | 585 | - | - | - | - | - | - |
$18,131 292,433 kWh |
$4,680 585 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $10,416 Cost: $8,214 |
$8,175 | 131,850 | $2,112 | 264 | $129 | 11 | - | - | - | - |
$8,175 131,850 kWh |
$2,112 264 kW-months/year |
$129 11 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $6,314 Cost: $1,220 |
$5,898 | 95,134 | $1,496 | 187 | - | - | $(-1,080) | - | - | - |
$5,898 95,134 kWh |
$1,496 187 kW-months/year |
- - MMBtu |
$(-1,080) - $ |
- - $ |
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| 05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $4,608 Cost: $3,000 |
$4,424 | 71,351 | $1,144 | 143 | - | - | $(-960) | - | - | - |
$4,424 71,351 kWh |
$1,144 143 kW-months/year |
- - MMBtu |
$(-960) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $3,780 Cost: $4,485 |
$2,988 | 48,200 | $792 | 99 | - | - | - | - | - | - |
$2,988 48,200 kWh |
$792 99 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $3,311 Cost: $7,750 |
- | - | - | - | $3,311 | 283 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,311 283 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,656 Cost: $1,188 |
$2,094 | 33,776 | $562 | 48 | - | - | - | - | - | - |
$2,094 33,776 kWh |
$562 48 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,334 Cost: $1,500 |
- | - | - | - | $2,469 | 211 | $(-135) | - | - | - |
- - kWh |
- - kW-months/year |
$2,469 211 MMBtu |
$(-135) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $976 Cost: $1,290 |
$824 | 13,288 | $152 | 19 | - | - | - | - | - | - |
$824 13,288 kWh |
$152 19 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $91,992 Cost: $104,232 |
$49,820 | 803,525 | $10,938 | 1,345 | $5,909 | 505 | $(-2,175) | - | $27,500 | - | $49,820 803,525 kWh |
$10,938 1,345 kW-months/year |
$5,909 505 MMBtu |
$(-2,175) - $ |
$27,500 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $49,139 Cost: $61,207 |
$38,722 | 624,544 | $9,994 | 1,227 | $2,598 | 222 | $(-2,175) | - | - | - | $38,722 624,544 kWh |
$9,994 1,227 kW-months/year |
$2,598 222 MMBtu |
$(-2,175) - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||