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IAC Assessment: WV0421
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IAC Assessment: WV0421
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IAC Center West Virginia University
Assessment Year 2011
Principal Product Projectiles
NAICS 332993 - Ammunition (except Small Arms) Manufacturing
SIC 3483 - Ammunition, Exc. For Small Arms, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 100,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $329,076 3,426,800 kWh $0.10
Electricity Demand $62,001 9,568 kW-months/year $6.48
Natural Gas $95,969 10,274 MMBtu $9.34
TOTAL ENERGY COSTS $487,046
RECOMMENDED SAVINGS* $118,149 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,163
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,602
Cost:
$33,993
$29,420 306,366 $3,182 491 - - - - $29,420
306,366
kWh
$3,182
491
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,118
Cost:
$28,554
$25,377 264,262 $2,741 423 - - - - $25,377
264,262
kWh
$2,741
423
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2514 COVER OPEN TANKS Savings:
$15,551
Cost:
$3,659
- - - - $15,551 1,665 - - -
-
kWh
-
-
kW-months/year
$15,551
1,665
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,529
Cost:
$2,469
- - - - $6,529 699 - - -
-
kWh
-
-
kW-months/year
$6,529
699
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,567
Cost:
$10,314
- - - - $5,567 596 - - -
-
kWh
-
-
kW-months/year
$5,567
596
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,339
Cost:
$3,000
$4,821 50,204 $518 80 - - - - $4,821
50,204
kWh
$518
80
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,203
Cost:
$841
$4,231 44,056 $460 71 - - $(-488) - $4,231
44,056
kWh
$460
71
kW-months/year
-
-
MMBtu
$(-488)
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,166
Cost:
$1,910
- - - - $4,166 446 - - -
-
kWh
-
-
kW-months/year
$4,166
446
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,091
Cost:
$1,163
$3,689 38,410 $402 62 - - - - $3,689
38,410
kWh
$402
62
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,731
Cost:
$21
$3,368 35,077 $363 56 - - - - $3,368
35,077
kWh
$363
56
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$2,484
Cost:
$8,964
- - - - $2,484 266 - - -
-
kWh
-
-
kW-months/year
$2,484
266
MMBtu
-
-
$
12: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,007
Cost:
$3,000
$2,221 23,130 $240 37 - - $(-454) - $2,221
23,130
kWh
$240
37
kW-months/year
-
-
MMBtu
$(-454)
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,849
Cost:
$386
$1,668 17,373 $181 28 - - - - $1,668
17,373
kWh
$181
28
kW-months/year
-
-
MMBtu
-
-
$
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,352
Cost:
$1,551
$1,352 14,079 - - - - - - $1,352
14,079
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
15: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$294
Cost:
$241
$210 2,190 - - $84 9 - - $210
2,190
kWh
-
-
kW-months/year
$84
9
MMBtu
-
-
$
16: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$266
Cost:
$191
$313 3,259 - - $(-47) (-5) - - $313
3,259
kWh
-
-
kW-months/year
$(-47)
(-5)
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$118,149
Cost:
$100,257
$76,670 798,406 $8,087 1,248 $34,334 3,676 $(-942) - $76,670
798,406
kWh
$8,087
1,248
kW-months/year
$34,334
3,676
MMBtu
$(-942)
-
$
TOTAL IMPLEMENTED Savings:
$51,163
Cost:
$37,613
$37,388 389,347 $3,985 615 $10,732 1,149 $(-942) - $37,388
389,347
kWh
$3,985
615
kW-months/year
$10,732
1,149
MMBtu
$(-942)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes