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IAC Assessment: WV0423
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IAC Assessment: WV0423
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IAC Center West Virginia University
Assessment Year 2011
Principal Product fuel, air and hydraulic aircraft valves
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 60,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 5,304
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,495 2,218,125 kWh $0.07
Electricity Demand $46,887 7,198 kW-months/year $6.51
Natural Gas $11,052 1,074 MMBtu $10.29
TOTAL ENERGY COSTS $214,434
RECOMMENDED SAVINGS* $38,225 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,866
Cost:
$52,636
$23,866 338,289 - - - - - - $23,866
338,289
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,406
Cost:
$12,655
- - $6,406 984 - - - - -
-
kWh
$6,406
984
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,913
Cost:
$1,429
$2,174 30,821 $443 68 - - $(-704) - $2,174
30,821
kWh
$443
68
kW-months/year
-
-
MMBtu
$(-704)
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,472
Cost:
$626
$1,309 18,559 $163 25 - - - - $1,309
18,559
kWh
$163
25
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,173
Cost:
$2,443
- - - - $1,173 114 - - -
-
kWh
-
-
kW-months/year
$1,173
114
MMBtu
-
-
$
06: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$1,041
Cost:
$1,000
$1,631 23,116 $339 52 - - $(-929) - $1,631
23,116
kWh
$339
52
kW-months/year
-
-
MMBtu
$(-929)
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$521
Cost:
$89
$462 6,548 $59 9 - - - - $462
6,548
kWh
$59
9
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$428
Cost:
$183
$356 5,040 $72 11 - - - - $356
5,040
kWh
$72
11
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$343
Cost:
$177
$284 4,028 $59 9 - - - - $284
4,028
kWh
$59
9
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$296
Cost:
$1,148
$244 3,465 $52 8 - - - - $244
3,465
kWh
$52
8
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$278
Cost:
$267
$247 3,504 $31 5 - - - - $247
3,504
kWh
$31
5
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$272
Cost:
$139
$272 3,856 - - - - - - $272
3,856
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$216
Cost:
$200
- - - - $216 21 - - -
-
kWh
-
-
kW-months/year
$216
21
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$38,225
Cost:
$72,992
$30,845 437,226 $7,624 1,171 $1,389 135 $(-1,633) - $30,845
437,226
kWh
$7,624
1,171
kW-months/year
$1,389
135
MMBtu
$(-1,633)
-
$
TOTAL IMPLEMENTED Savings:
$5,250
Cost:
$4,657
$4,314 61,147 $692 106 $1,173 114 $(-929) - $4,314
61,147
kWh
$692
106
kW-months/year
$1,173
114
MMBtu
$(-929)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes