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IAC Assessment: WV0427
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IAC Assessment: WV0427
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center West Virginia University
Assessment Year 2011
Principal Product casting and mechanical metal forming presses
NAICS 333517 - Machine Tool Manufacturing
SIC 3542 - Machine Tools, Metal Forming Types
Sales $100,000,000-$500,000,000
# of Employees 272
Plant Area (Sq.Ft.) 332,940
Annual Production 13,000 Pieces
Production Hrs. Annual 7,280
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $852,859 19,326,229 kWh $0.04
Electricity Demand $143,025 15,102 kW-months/year $9.47
Electricity Fees $38,879 - $ -
Natural Gas $333,347 48,370 MMBtu $6.89
TOTAL ENERGY COSTS $1,368,110
RECOMMENDED SAVINGS* $93,272 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,834
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,892
Cost:
$74,207
$28,954 623,731 $5,938 627 - - - - $28,954
623,731
kWh
$5,938
627
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,712
Cost:
$42,275
- - - - $9,712 1,441 - - -
-
kWh
-
-
kW-months/year
$9,712
1,441
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,998
Cost:
$3,390
- - - - $8,998 1,335 - - -
-
kWh
-
-
kW-months/year
$8,998
1,335
MMBtu
-
-
$
04: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$6,867
Cost:
$637
$6,360 138,114 $680 72 - - $(-173) - $6,360
138,114
kWh
$680
72
kW-months/year
-
-
MMBtu
$(-173)
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,786
Cost:
$1,000
- - - - $6,915 1,026 $(-129) - -
-
kWh
-
-
kW-months/year
$6,915
1,026
MMBtu
$(-129)
-
$
06: 2.7424 SHADE WINDOWS FROM SUMMER SUN Savings:
$5,176
Cost:
$81,597
- - - - $5,176 768 - - -
-
kWh
-
-
kW-months/year
$5,176
768
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,250
Cost:
$1,260
$2,773 59,155 $1,477 156 - - - - $2,773
59,155
kWh
$1,477
156
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$4,132
Cost:
$2,518
- - - - $4,132 613 - - -
-
kWh
-
-
kW-months/year
$4,132
613
MMBtu
-
-
$
09: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$3,115
Cost:
$975
$837 18,279 - - $2,278 338 - - $837
18,279
kWh
-
-
kW-months/year
$2,278
338
MMBtu
-
-
$
10: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$2,890
Cost:
$258
$2,890 63,136 - - - - - - $2,890
63,136
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 3.6126 DIRECT WASTE GASSES TO BOILER COMBUSTION AIR Savings:
$2,312
Cost:
$11,063
- - - - $2,312 343 - - -
-
kWh
-
-
kW-months/year
$2,312
343
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,161
Cost:
$955
$2,161 47,205 - - - - - - $2,161
47,205
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,509
Cost:
$5,031
$1,437 31,310 $72 8 - - - - $1,437
31,310
kWh
$72
8
kW-months/year
-
-
MMBtu
-
-
$
14: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$472
Cost:
$564
- - - - $472 70 - - -
-
kWh
-
-
kW-months/year
$472
70
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$93,272
Cost:
$225,730
$45,412 980,930 $8,167 862 $39,995 5,934 $(-302) - $45,412
980,930
kWh
$8,167
862
kW-months/year
$39,995
5,934
MMBtu
$(-302)
-
$
TOTAL IMPLEMENTED Savings:
$24,834
Cost:
$84,467
$10,087 219,529 $680 72 $14,369 2,132 $(-302) - $10,087
219,529
kWh
$680
72
kW-months/year
$14,369
2,132
MMBtu
$(-302)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes